Comment Re: Grundfos? (Score 1) 44
If "The vibrations can be heard in the entire home" then it's still wrong. It maybe the wrong type somehow, but I'm thinking it's probably way oversized and so working too hard to push way too much water through the pipes. If the run is really 300ft (you must live in a huge house...) then maybe the pipe itself is undersized or so poorly insulated they need to keep the flow unreasonably high. in any case, sorry for your situation but it ain't right.
Standard controls for domestic recirc is a timer and return temp thermostat. Pump only runs during set times and only if the water in the return pipe near the water heater is below a set temp. so it'd be cycling on and off throughout the day.
If your house is really that large then I'd have recommended what I usually do for light commercial buildings and retrofits; a demand recirc system. This is really close to what you describe with the motion control sensors etc. in that the recirc only runs when there is anticipation of hot water demand, but typically there is a tiny pump near each point of use which uses the cold water supply as the recirc return until it senses the water is getting warm. This also eliminates the need for a third recirc line, which is great for retrofits. If at some point in the future you decide to try something again, it's a strategy worth considering.
=Smidge=