Comment Re:Polyethylene Terephthalate (Score 1) 35
I'm torn as to which poster in this particular thread to respond to in order to ask a follow up question.
First.. thank you (all the people providing useful information here) for breaking the normal Slashdot mold and being so informative.
You are welcome.
I'm not able to read the paper as I believe it's several degrees above my level of chemistry and materials.
When I read these "too good to be true" articles, my initial knee jerk reaction is to wonder "what's the catch?". And the first thing that comes to mind is that while it's possible to have perfectly balanced chemical reactions so that whatever you put in generates a perfect amount of several desired compounds.
Well, in a paper every chemist will write an well balanced chemical equation, as a simplified model of what will happen when you put together two or more reagents that can interact with each other.
After creating your ideal reaction on paper, the next step is to put your glassware to work and build a small laboratory scale reactor so you could analyze the variables and also to be able to successfully recreate the previously theorized reaction in your lab, obtain the product, purify and subsequently analyze it. You can also control, adapt or change a lot of variables like temperature, pressure, pH and so on.
After concluding that your chemical reaction (in this case, a biochemical reaction) is promising and you believe that you can advance your process to a semi-industrial (or even industrial) scale, you should start seek for partnerships, financing and so on.
Once approved and financed your semi-industrial (or industrial) biochemical process will involve a lot of other professionals to become a reality. Also, all the simplified variables (in number and in complexity) you previously had in your laboratory scale model will increase significantly.
There is also a lot of new problems emerging in a new and very complex scenario. To present more concret examples of these problems and variables lets use the topic in discussion. If you want to create an industrial scale for degrading PET using enzymes you will need to add some previous steps to your process as a whole, like sorting, cleaning and grinding all PET found in the trash, so they could be used in the next steps.
It is necessary to put in mind that it will be very difficult (otherwise impossible) to guarantee that all PET previously processed will be 100% free of dirt and other contaminants (like other kind of plastics, or even non-recyclable trash). Variables like temperature, pressure, pH, liquid medium and so on will be considered a more complex task.
To end with a few examples, it is also important to remember that your enzyme is not immortal. You will need to constantly replace it in the reactor(s) you planned in this new industrial scale entrepreneurship. You will also need to be concerned about the constant production of new batches of enzymes for use in your reactor(s).
Your product will also need to be extracted and purified if you want to utilize it for other purposes. Just to point out a few things about this matter.
But what I'm wondering is... what comes out of this chemical reaction?
This (bio)chemical reaction converts Poly(ethylene terephthalate) in terephthalate (or terephthalic acid, depending on pH) and ethylene glycol, using an specific enzyme as a catalyst:
PET -- Enzyme ---> Terephthalate + Ethylene Glycol
I know that not all plastic bottles are the same. I believe they're fundamentally close, but on the scale they're talking about which is hundreds of tons of input... what's coming out... even in trace amounts? Is the result scary?
There are a lot of different kind of polymers in the market and the most used ones are listed in this site. Attention to the symbol composed by three arrows forming a triangle with a number inside and and acronym below. It will show to you what kind of plastic the bottle you are holding is made of.
What about the enzyme itself? What's the cost (environmental) of producing the enzyme.
Before knowing the producing cost you need to understand how to mass produce a target enzyme for your industrial application. Here is the basics:
In the modern day we can produce enzymes using bacteria. First, you need to try to find a (safe) bacteria that can produce your enzyme. If this is not a possible task you will need to insert a gene encoding the enzyme into a bacteria so that this microorganism can produce it for you. The best scenario is to have a bacteria that can produce and export (outside its own cell) the enzyme for you, so you can retrieve your product from the medium and isolate it (and preserve it) for later use.
Also, you need to estimate how much enzymes you need for continuous use (i. e.: you will need to continuously feed your reactors later so you need to calculate a lot of information to create a workable enzyme production reactor(s) and an enzymatic degradable PET alike, the size, the time, the feed back, the many points analyzes, the real time tests per se, the side ways, the flux control and so on.
Now that you can have a grasp of the situation I can assure you that it will be a very expensive entrepreneurship.
And finally, about the environmental costs, you need to sum up every variable in your industrial scale biochemical process like, water and electricity usage, the residues and sewage water generated in the process, the pollutants that your industry can generate to the atmosphere and so on. Everything depends on how you proceed, how you build, how you maintain it. But, again, it will be a lot of money.
I can't imagine that production of an enzyme like this is entirely without a footprint.
When you mean a footprint are you talking about the industrial project as a whole? From the initial idea to the industrial production? If so, there is a draft about this matter in the previous answers.
And so far as I know, the recycling plant around the corner from where I live employs a whole team of chemists to analyze piles of garbage and decide what chemicals to mix the garbage with to neutralize the smoke coming out of the stacks when it's being burned.
Will the biproducts of this process leave highly toxic materials behind that will be far worse to neutralize compared to simply burning the PET to begin with?
I think that the idea to hire chemists to take care of this process is to ensure that this post operation as a whole will be ecologically correct. They need to make sure that all the waste treatment will proceed without leaving nothing that could contaminate the soil and/or the atmosphere later. If they are a serious company they will do the right thing.
Thanks so much in advance if you happen to find time to answer some of these for me!
I' m glad if I could help.