Alternatives to PICO

Epicor Connected Process Control provides a simple-to-use software solution that allows you to configure digital work instructions and enforce process control. It also ensures that operations are error-proof. Connect IoT devices to collect 100% time studies and process data, images and images at the task level. Real-time visibility and quality control on a new level! eFlex can handle any number of product variations or thousands of parts, whether you are a component-based or model-based manufacturer. Work instructions can be linked to Bill of Materials, ensuring that products are built correctly every time, even if changes are made during the process. Work instructions that are part a system that is advanced will automatically react to model and component variations and only display the right work instructions for what's currently being built at station.

Epsilon3 is the leading AI-powered procedure and resource management tool designed for teams building, testing, and operating advanced products and systems. ✔ Save Time & Money Avoid costly delays, mistakes, and inefficiencies by automatically tracking procedures and resources. ✔ Prevent Failures Ensure the right step is completed at the right time with conditional logic and built-in revision control. ✔ Optimize Collaboration Real-time progress updates and role-based sign-offs keep your stakeholders on the same page. ✔ Continuously Improve Advanced data analytics and automated reporting enable rapid iteration and data-driven decisions. Epsilon3 is trusted by industry leaders like NASA, Blue Origin, Firefly Aerospace, Sierra Space, Redwire, Shift4, AeroVironment, Commonwealth Fusion Systems, and other commercial and government organizations.

iBase-t is a trusted provider for software solutions for highly-regulated, complex manufacturers. Solumina, iBase-t’s manufacturing execution system, (MES), dramatically improves manufacturing productivity, compliance, and quality by allowing supervisors, operators, plant managers, and operators to gain visibility and improve their performance. Users can access Solumina to get accurate work instructions, paperless processes and real-time data. You can integrate powerfully with Maintenance, Repair and Overhaul, Manufacturing Execution Systems and Operations Management, Supplier Quality Management, Enterprise Quality Management Systems (EQMS), and Manufacturing Execution Systems and Operations Management.

MV2 is a robust and powerful Manufacturing Execution System (MES). It helps manufacturing firms get more out of their existing resources & process at a fraction the cost of adding automation or hiring workers. MV2 MES connects to PLC-level systems and to an existing Microsoft F&O ERP to provide real-time reporting and management of workers and machines across the entire production facility. A software platform that connects, monitors, and coordinates complex manufacturing systems, data flows and people on a shop floor. An MES's main purpose is to coordinate and oversee the execution of manufacturing operations and improve the factory's production output. MES allows shop floor workers to focus on what they do, and not what they read or type.

Q.Shop, previously Quince Shop Floor Data Collector is a manufacturing software solution specifically designed for people in the repair and overhaul sector. Manufacturing repair and overhaul can be labor-intensive and complicated. Q.Shop is a unified data gathering system that gathers together shop floor inspection plans and process manuals, as well as work instructions and machinery inputs. Q.Shop facilitates traceability and simplifies collaboration between technicians, supervisors, managers. Q.Shop also offers a job and employee scheduler. It optimizes the process efficiency in machine operation and personnel placement. Operators are assigned based on their experience, skills, and number of licenses/ certifications they have. Q.Shop improves productivity by offering the most appropriate schedule for your current workforce, machinery and inventory, as well as sales volume.

It can seem like a never-ending series of tradeoffs to bring breakthrough products to market within highly regulated industries. MasterControl's GxP software simplifies workflows, so you don't have to compromise quality for cost or innovation with regulation. Complete and connected meets flexible and fast. MasterControl Quality Excellence transforms quality data and processes to a competitive edge. Modern software is the first step in modernizing your manufacturing operations. MasterControl Manufacturing Excellence, from work orders to production records (EBR/eDHR), to logbooks and work instructions, is the easiest way to digitalize manufacturing.

AMFG is the leading automation software for low-volume, high-mix manufacturers.

NoMuda VisualFactory, the Lean Manufacturing Software, helps complex assembly companies implement lean best practices in a simple, consistent, and sustainable manner. Our customers have better control over their shop floor operations, with 6--10% productivity increases and elimination of manufacturing errors. We also provide real-time visibility to the Shop Floor and Management about production status. We have relationships with some of the most prominent manufacturers around the globe, with installations in North America, Europe and India. For a one-on-one demonstration, contact us to discover the benefits.

LightGuide's augmented reality (AR) platform revolutionizes manual tasks by overlaying digital, step-by-step AR instructions directly onto an employee's workspace, effectively standardizing processes and minimizing the chance for mistakes. When integrated with 3D sensors and vision cameras, this advanced system not only identifies and prevents errors in real time but also gathers valuable insights into both operator performance and product quality. By converting traditional manual workflows into dynamic visual AR guidance, businesses can significantly reduce defects and enhance operational efficiency. The LightGuide Projected AR system delivers a compelling, high-resolution, hands-free experience for users. Our platform utilizes sophisticated 3D sensors and vision cameras to not only detect errors promptly but also to uphold a no-fault-forward approach to quality assurance. Additionally, it allows for the collection of real-time operational metrics, ensuring full digital traceability in intricate manufacturing environments, and revealing critical insights through a comprehensive data hub. This innovative approach to AR not only streamlines processes but also empowers organizations to make data-driven decisions that foster continuous improvement.

Typically, clients utilize Assembly Planner to import the engineering bill of materials (eBOM) directly from their product data management (PDM) or product lifecycle management (PLM) systems, along with an associated Engineering Change Order that highlights critical information regarding the modification. Following this, Assembly Planner enables manufacturing engineers to compare the eBOM with any pre-existing manufacturing bill of materials (mBOM) to identify necessary adjustments to the processes, shop floor instructions, tooling, and logistics. These modifications frequently occur within the framework of one or several Manufacturing Change Orders (MCO), which specify details such as Effective Date, Series, or Serial numbers relevant to the changes being implemented. Once the mBOM and Bill of Process (BOP) data have been thoroughly updated and verified in Assembly Planner, this finalized information is then disseminated to the ERP, logistics, and the Shop Floor MES/Andon systems. The accompanying diagram illustrates Proplanner solutions in blue, while integrations with ERP and PDM are represented in yellow, offering a clear visual distinction between the components involved in the process. This integration facilitates seamless communication across various departments, ensuring that all stakeholders are aligned with the latest changes.

Ansomat is an advanced manufacturing solution aimed at assisting operators in navigating intricate assembly and production workflows through the use of digital work instructions, intelligent workstation technology, and integrated tools for the shop floor. This platform significantly reduces errors in manual production by providing real-time guidance and control over operator actions, ensuring that every phase of the assembly process is performed accurately and uniformly. It transforms traditional paper-based instructions and disjointed documentation into interactive digital formats that offer clear, step-by-step guidance through various visual aids, including images, videos, augmented reality overlays, and interactive confirmations. With the Ansomat Management System, these instructions can be efficiently created, modified, versioned, and distributed across numerous production locations, enabling engineers to oversee and update processes remotely while preserving consistent execution across different factories and production sites. Furthermore, Ansomat not only enhances production efficiency but also fosters a more engaged and well-informed workforce by providing them with the tools they need to succeed.

EZ Factory is a SAAS Company that offers a software solution called the "EZ-GO platform". This mobile solution focuses on continuous improvement in production environments. This simple, visual software platform is used by factories to digitize checklists and work instructions, first-line maintenance tasks, and audits. It helps to improve safety, quality and training, as well as efficiency on the shop floor. Factory workers know what to do, when, where, and why.

WinSequence Enterprise serves as the essential software solution within the Sequence suite, enabling engineers to swiftly and effortlessly create detailed, visual work instructions. Tailored for efficient knowledge capture on the manufacturing floor, WinSequence integrates all necessary tools for documenting specifications and capturing real-time images within a cohesive interface. The authoring platform of WinSequence Enterprise empowers users to quickly compile a comprehensive set of enterprise work instructions. Users can easily repurpose existing content by dragging and dropping it for adjustments or by utilizing standard routings applicable to product families. While developing instructions, one can leverage Sequence-specific functionalities, including integrated editors for text, images, and spreadsheets, the ability to add pictures directly via a compatible digital camera, and the use of "Global" components such as Parts, Assemblies, and Tools that are manageable and reusable across various processes. This seamless integration of features not only enhances productivity but also ensures consistency and quality in the instructions produced.

AssemblyX Pro serves as the cornerstone for achieving a paperless manufacturing environment with minimal disruption to operations. Its user-friendly interface allows for easy learning and utilization. Both production engineering and quality assurance teams can effortlessly create shop floor processes and procedures, eliminating common challenges such as formatting issues, cut and paste errors, and file size inflation. Production engineers have the capability to consolidate all pertinent elements, including high-resolution images and videos, bills of materials, visual instructions, health and safety guidelines for personal protective equipment, COSHH documentation, risk assessments, tooling, and supporting reference materials like 2D and 3D CAD files. Crafting shop floor processes and procedures, also known as Electronic Work Instructions, necessitates that engineering teams gather information from various sources. Furthermore, once these procedures are established, they require meticulous version control and updates as changes arise, which can be labor-intensive when using traditional tools like Word, Excel, or PowerPoint. This streamlined approach not only enhances productivity but also promotes a more efficient workflow in the manufacturing setting.

Many manufacturing teams rely heavily on spreadsheets, disconnected systems, and informal knowledge sharing. While traditional MES solutions claim to address these issues, they often require lengthy implementation periods of 12 to 18 months and still struggle with high-mix, low-volume production scenarios. In contrast, Mast MES offers a unique approach. Designed with AI capabilities from the outset, Mast integrates seamlessly with your current plant systems in just a few weeks and begins providing value immediately. Our AI-driven agent does more than just display data; it actively monitors production metrics, identifies potential bottlenecks before they become critical, and autonomously suggests scheduling adjustments — functioning like a tireless co-pilot for your plant manager. Key features include real-time Overall Equipment Effectiveness (OEE) tracking, AI-enhanced scheduling, digital twin simulations, continuous improvement resources, and a cohesive data layer that breaks down operational silos. Specifically tailored for environments that frequently undergo changeovers, such as food and beverage, consumer packaged goods, discrete manufacturing, and multi-site operations, Mast's phased implementation process lasts only eight weeks, allowing you to realize a return on investment even before the majority of legacy vendors complete their initial assessments. In this way, we position your manufacturing process toward continuous improvement and efficiency from the very start.

Zaptic empowers your shop floor with hard to reach, actionable data for consistent execution. Overcome key challenges in today’s manufacturing environment - from skills shortages to productivity: - Bring transparency to the shop floor by digitizing daily work - Analyse and act decisively - Operate to standards and continuously improve Zaptic’s focus on empowered execution and exposing actionable data allows you to digitize work for safety, knowledge management, onboarding and compliance.

It’s time to simplify the way people work and learn at the frontline. SwipeGuide is the frontline 'how-to' platform for collaborative and connected work at scale. The clear-cut platform helps you drive operational excellence through standard work and frontline skills development, hassle-free (we promise). ✓ Coordinate instructions, checklists, and frontline know-how to prevent errors and keep every process running smoothly. ✓ Standardize 50 different ways of doing the same thing. ✓ Capture improvements and share data driven best practices across teams to drive efficiency and continuous improvement. ✓ Motivate frontline teams to develop skills proactively and simplify shop floor training through dynamic skills management. → Simply put: SwipeGuide captures the know-how of the best to remove the guesswork from the rest. Every task done right. No matter who. No matter what. That’s our groove - hope you like it.

Enhance the efficiency of your plant floor through high-definition visibility, foolproof management, and a real-time production environment that seamlessly integrates with your ERP by design. Traditional ERP systems were not specifically built for manufacturing execution, and relying on post-production information, or “back-flushing,” does little to aid in controlling output during the manufacturing process. Plex’s Manufacturing Execution Suite (Plex MES) offers real-time production oversight, providing immediate access to manufacturing data for comprehensive visibility and effective closed-loop control. This adaptable, cloud-native solution is crafted for straightforward deployment, standardization, and seamless integration with your existing corporate ERP. The suite comprises a collection of unified shop floor applications operating on a shared database, minimizing the potential for disruptions or errors caused by inter-application connections. With a focus on a paperless environment, it is user-friendly, empowering operators to boost productivity while eliminating manual process errors, ultimately transforming the way manufacturing operations are conducted. By integrating these systems, businesses can achieve a more streamlined and efficient manufacturing process.

Navigating scheduling in a manufacturing environment characterized by high variability and complexity is particularly challenging. Traditional tools such as ERP scheduling modules, paper-based travelers, spreadsheets, and whiteboards are increasingly inadequate to handle the rapid shifts in demand. By simply resigning to the resultant lack of visibility in shop floor operations and demand forecasting, you risk incurring significant hidden costs. These issues, often overlooked, are discussed in detail in the “unseen scheduling issues” e-book available on this page. However, there is a way to turn this situation around. nMetric scheduling software equips you with the necessary tools to manage change proactively and dynamically. Specifically designed by manufacturers for manufacturers, it offers a tailored solution to your scheduling needs. For a brief overview of their innovative self-routing “Smart Jobs” concept, which underpins nMetric Smarter Scheduling®, be sure to watch this short video. The question remains: can an accurate and optimized production schedule be sustained in a world filled with high mix and high volatility? The answer may lie in embracing advanced scheduling technology.

MANUFACTURO is a dynamic, cloud-based software solution designed for the modern high-change manufacturing industry.

ShopVue stands as a reliable manufacturing execution software (MES) solution, trusted by innovative manufacturers for over three decades to streamline their production processes. Embrace the principles of Industry 4.0 within your production environment. With ShopVue’s comprehensive toolset, you'll gain an overarching perspective of your manufacturing activities through real-time insights and a transition to a fully paperless system. Take charge of your labor data on the shop floor and make informed decisions regarding production enhancements based on concrete data rather than mere estimates. By eliminating paper across your entire facility, you can save valuable time while boosting precision in all aspects of manufacturing. ShopVue meticulously monitors every phase of production from inception to completion, delivering vital manufacturing insights that ensure your operations run smoothly. Moreover, with direct connectivity to your machinery controls, you can attain 100% accurate performance metrics with minimal effort required, further enhancing operational efficiency. Implementing ShopVue will empower your organization to move towards a more effective and modern manufacturing landscape.

Schedlyzer from Optisol is a production scheduling software that allows you to schedule high-mix, order driven, and low-volume production. Schedlyzer is versatile, powerful, and affordable. It helps increase throughput, improve delivery times, promote higher resource utilization, reduce production lead time and work in progress (WIP), and seamlessly schedules operations using rigorous logic. Schedlyzer can be used to enable what-if analysis, identify workflow bottlenecks and job completion times. It also facilitates proactive capacity planning, efficient handling of vendor operations and materials, and fixing rational lead times for new order placements.

Valor process engineering solutions streamline the production of high-quality, uniform surface mount technology (SMT) process materials, allowing you to effectively address the engineering requirements of high-mix, low-volume manufacturing. Regardless of whether the input comes from advanced ECAD design tools or standard Gerber files, Valor process engineering solutions can generate all necessary PCB documentation from a single digital twin product model, which minimizes machine workload prior to finalizing any program. The process of data preparation, encompassing CAD import, BOM import, panelization, and part data management, constructs the digital twin of the PCB assembly once and serves all process requirements. This model can be utilized to provide complete and uniform information for stencil design, SMT programming, inspection programming, test programming, and assembly work instructions. Additionally, Valor process engineering solutions facilitate the preservation of manufacturing expertise, encompassing best practices, comprehensive libraries, and much more, ensuring that your production processes remain efficient and informed. This capability not only enhances productivity but also contributes to maintaining a competitive edge in the ever-evolving manufacturing landscape.

Tulip's flexible, non-code frontline operations platform allows manufacturers to create front-end apps that guide workers, collect data from machines and workers, and track metrics against your KPIs. Tulip allows companies to digitally transform their operations within days. They can gain real-time visibility into their operations to improve productivity, reduce errors and drive continuous improvement.

VKS makes it simple for companies to get rid of paper work instructions and transform into a digital factory. There are many benefits to our visual work instruction solution, including: No need for paper! Digital work instructions can be created with better results. You can reduce your defects up to 95% by performing in-process quality checks. Standardize best practices to increase productivity by 20% You can track your processes 100% with 100% certainty and real-time control. You can accelerate and improve the accuracy of your operational decision making. Capture tribal knowledge to close the skills gap.

WebSequence transcends traditional paper-based systems by offering a vibrant electronic work instruction platform that bridges the gap between engineering and a paperless production environment. It ensures that there is always a single, accurate set of work instructions available to users. By providing current and visually engaging work instructions, a Sequence implementation maximizes the potential for production staff to execute tasks correctly on the first attempt. When coupled with your ERP system for specific work order implementation, WebSequence transforms into a robust portal for data collection, tracking, and tracing. Furthermore, it can securely record 21 CFR Part 11 electronic signatures from operators, line leads, or supervisory staff. In addition, operators have the option to input shop-floor data manually—such as numeric values within specified limits, text, and pass/fail assessments—or utilize USB-connected tools to facilitate quick and accurate data entry, thereby minimizing the risk of transcription errors. This dual approach not only enhances efficiency but also ensures data integrity within the manufacturing process.

Discover an effective solution for managing production scheduling, manufacturing equipment, and Overall Equipment Effectiveness (OEE) in real time, tailored to your unique needs. Automatically enhance your manufacturing timetable based on customizable criteria while accessing precise real-time data from the shop floor through a direct machine interface. With our Score Card reporting, you'll obtain a comprehensive overview of your operational performance. This reliable solution is designed for various manufacturing environments, enabling your organization to quickly reap the benefits of Advanced Scheduling, Shop Floor Data Collection, and MyFloorScore Analytics. Choose one, two, or all three features to harness the full potential of the Production Process for your needs. Whether you operate in printing, plastics, packaging, automotive parts, or other sectors, we empower you to gain deeper insights into productivity, facilitating efficiency improvements and streamlined operations. Utilize our powerful tools to identify and resolve production bottlenecks, thereby optimizing your manufacturing workflows and enhancing overall performance for sustained growth.

Azumuta is an all-in-one system to digitalize your shop floor operations. Become a paperless factory, save time in manual data entry, and prevent errors by creating and managing digital work instructions, audits, employee training, and quality management reports from a single platform.

WorkClout empowers quality engineering teams to enhance product quality and accelerate market entry. Within just two weeks of implementing WorkClout, Power Solutions International experienced a remarkable 24% boost in operational efficiency. Additionally, their improved audit capabilities, thanks to a digital and streamlined process, led to an impressive 34X return on investment. If you have inquiries about how WorkClout can support your business objectives, our exceptional team is here to assist you. You will be assigned a dedicated account manager, a customer success representative, and an engineer, all committed to ensuring your success. Quality engineers utilize templates to facilitate the implementation and enhancement of quality efficiency, achieving increases of over 25%. Software Advice recognizes WorkClout as a FrontRunner™ and the leading choice for quality management software in terms of usability and customer satisfaction. WorkClout serves as a comprehensive quality management platform tailored for automotive parts manufacturers, offering solutions to streamline and automate processes such as internal audits, document control, visual inspections, and training. With WorkClout, you can take your quality management to the next level while ensuring a supportive partnership throughout your journey.

Each implementation of RunCard and DataCard comes with a dedicated specialist for support and integration, guiding you throughout the entire process to guarantee a seamless incorporation into your product offerings. We strive to empower our clients to achieve growth, diversification, and outstanding return on investment through operational solutions that are not only user-friendly and robust but also effortlessly integrated, all while maintaining their competitive advantage. Our Manufacturing Execution System and Yield Management offerings foster innovation and enhance operational performance for businesses of all sizes. By utilizing automation along with data capture technologies on the production floor and in engineering labs, we provide traceability, IoT integration, and data-driven insights to optimize your manufacturing processes. With two decades of experience in global high-tech engineering and manufacturing, our solutions overcome the barriers to accessibility and integration found in traditional software systems, placing the power of data-driven innovation and enhancements directly in your hands. Furthermore, our commitment to continual improvement ensures that your operations can adapt and thrive in an ever-evolving market landscape.

Integrate the digital and physical realms through the Dassault Systèmes 3DEXPERIENCE® platform to enable collaboration, modeling, optimization, and operational performance. Establish the layout of the plant, including the flow, assets, and resources required for effective and safe product manufacturing. Enhance the definitions of products and resources; outline and confirm a process plan while developing work instructions that align with production targets. Optimize supply chain planning across all time frames; improve visibility with scheduling and planning to reduce interruptions. Revolutionize international production processes to attain and maintain operational excellence through Manufacturing Operations Management. Additionally, oversee and regulate operational processes on a worldwide scale to ensure consistency and efficiency.

Breeze serves as a scrollable, on-demand portal for read-only access to work instructions on the shop floor, facilitating a paperless environment. Unlike WebSequence, which offers a comprehensive suite of features, Breeze is specifically tailored for manufacturing settings that involve highly repetitive tasks, where work instructions mainly serve as a reference. Its design ensures that users have real-time access to instructions, preventing the accidental use of outdated information and eliminating the need for manual updates to documents stored on servers. By dynamically generating the web presence of instructions from the database upon request, Breeze guarantees that only the most accurate version is accessible to the shop floor. This approach streamlines the deployment of electronic work instructions, allowing for immediate updates as soon as they receive approval, thereby enhancing efficiency in manufacturing processes. Ultimately, Breeze not only simplifies the management of electronic work instructions but also aligns with the demand for precision and up-to-date information in fast-paced production environments.

Critical Manufacturing offers a state-of-the-art, adaptable, and modular Manufacturing Execution System (MES) platform designed to empower manufacturers in digitizing and managing their production processes, providing comprehensive visibility, intelligence, and immediate insights that are essential for thriving in dynamic market conditions. Built upon modern enterprise architectures, this system facilitates global manufacturing operations by incorporating integrated modules that handle production planning and scheduling, quality assurance, compliance tracking, materials and resource management, maintenance supervision, and comprehensive enterprise analytics. This capability allows for seamless end-to-end execution on the shop floor, from the point of order release to the completion of finished products, while ensuring smooth integration with ERP, PLM, IoT devices, and automation systems to promote accurate, traceable, and efficient workflows. Furthermore, its customizable framework and user-friendly drag-and-drop interface empower process owners and IT professionals to modify interfaces and business rules with minimal coding required, all while embracing advanced Industry 4.0 technologies that drive innovation and efficiency in manufacturing processes. Ultimately, this platform not only enhances operational effectiveness but also positions manufacturers to adapt to evolving industry trends and customer demands.

Vimachem’s Pharma 4.0 MES platform stands out as a versatile and entirely modular manufacturing execution system, leveraging the principles of AI and IIoT to facilitate digital transformation in the pharmaceutical and biopharmaceutical sectors. Tailored for environments adhering to cGMP regulations and 21 CFR Part 11 standards, this system provides instantaneous, contextually relevant feedback on the production floor, effectively linking devices, machinery, and personnel to streamline operations from the initial planning stages to the final product delivery, all while upholding strict quality requirements. The platform ensures that information circulates effortlessly throughout the organization, supplying the appropriate data to the relevant teams precisely when needed. By utilizing AI-generated insights, it enhances production efficiency and overall equipment effectiveness (OEE) from the outset, while secure integrations consolidate all plant data into user-friendly dashboards. With the elimination of paperwork, the prevention of compliance issues, and the facilitation of scalable automation, Vimachem enables life-science manufacturers to minimize manual labor, elevate operational performance, and expedite the introduction of essential therapies to the market. Ultimately, this innovative solution not only propels efficiency but also supports the evolving needs of the pharmaceutical industry.

We aim to empower our clients to enhance their growth, broaden their reach, and achieve outstanding returns on investment through operational solutions that are user-friendly, robust, and readily implementable, all while maintaining their competitive advantage. Our products, including the Manufacturing Execution System and Yield Management solutions, foster innovation and operational excellence for businesses of all sizes. By utilizing automation and data capture technologies in both production environments and engineering labs, we introduce traceability, IoT connectivity, and data-informed decision-making into your manufacturing processes. With two decades of experience in global high-tech engineering and manufacturing, our offerings overcome the accessibility and integration challenges faced by current software systems, enabling you to harness data-driven innovation and enhancements effectively. Furthermore, our commitment to continuous improvement ensures that we stay at the forefront of industry advancements, helping you navigate the evolving landscape of manufacturing technology.

Our manufacturing ERP system is designed to enhance production efficiency, reduce errors, and much more. OrderStream's ERP solution was specifically crafted with the singular aim of supporting manufacturers in their endeavors. Whether you operate a cabinetry business, a small tool and die workshop, a printing facility, or any growing enterprise, we have a tailored solution for you. This ERP platform enables you to minimize errors, generate precise quotes, alleviate inventory shortages, and optimize your workflow, all from a single interface. When a customer reaches out with a job request, you can effortlessly check your available inventory to fulfill the order. With just one click, you can transform that order into a quote and dispatch it straight to your production floor. Your team can then efficiently process the order and ensure timely shipping without complications. Our manufacturing ERP embodies the industry’s best practices while seamlessly integrating with widely-used software solutions, enhancing overall functionality. In addition, it helps you stay competitive by adapting to the evolving needs of the manufacturing sector.

42Q delivers a cloud-based Manufacturing Execution System (MES) that enhances efficiency and reduces costs compared to traditional on-premise systems. This platform allows users to gain global insights into production, metrics, and data analytics across multiple facilities, all accessible from any location worldwide. Recognized as a reliable solution for industries with stringent regulations, 42Q guarantees accuracy, dependability, and the automatic creation of quality documentation. Its clientele ranges from smaller enterprises operating six production lines within a single facility to larger organizations managing hundreds of production lines globally. With no need for on-site hardware installation, 42Q offers an affordable, subscription-based pricing model, allowing users to only pay for the features they need. This flexibility makes 42Q an attractive option for businesses looking to streamline their manufacturing processes.

Squint is an innovative Manufacturing Intelligence platform that leverages artificial intelligence and augmented reality to rapidly capture essential tribal knowledge, transforming traditional formats like videos, spreadsheets, and PDFs into engaging, immersive work instructions that employees appreciate. This platform allows organizations to convert their procedures into detailed AR guides, which overlay informative text, instructional videos, and spatial cues directly onto the actual work environment, providing on-the-spot assistance through conversational troubleshooting and adaptable learning to enhance retention and quality. With its user-friendly content creation features, effective management tools, and insightful performance measurement dashboards, Squint grants comprehensive visibility into operator actions, helping to identify knowledge gaps, standardize tasks, and empower every operator to achieve expert-level performance. By integrating the digital and physical realms through the use of cameras, sensors, and real-time analytics, Squint translates expert knowledge into easily accessible guidance, thereby increasing precision and minimizing waste throughout the manufacturing process. As a result, organizations can foster a culture of continuous improvement and operational excellence among their workforce.

Our manufacturing data acquisition system offers a flexible and cost-effective solution that is user-friendly, seamlessly integrates with ERP systems, and connects effortlessly to both new and legacy machines, all while providing outstanding customer support. By linking the shop floor to the management level in real-time, it ensures that live and precise production and process data is accessible throughout your factory. This system allows for rapid and proactive responses to alerts regarding downtime, process parameters, cycle speeds, and other exceptions. Users can anticipate potential bottlenecks, swiftly adjust to production changes, and efficiently manage tool changes or late orders with our intuitive drag-and-drop scheduling feature. Additionally, the customizable business intelligence reports and dashboards empower users to make well-informed decisions, enhancing production efficiency, optimizing processes, maintaining product quality, and strategically directing Capital Expenditure priorities. With such capabilities, manufacturers can stay ahead of industry demands and improve overall operational performance.

CYNERGY MES is a modular manufacturing execution system built to drive connected execution across food manufacturing operations. It bridges the gap between planning systems and the realities of the plant floor by using real-time data. CYNERGY connects people, processes, equipment, and inventory into a single execution platform. The system supports first processing, manufacturing, warehousing, and distribution workflows. Quality and safety controls are built directly into execution rather than handled after production. Real-time performance data is transformed into insights that support continuous improvement. CYNERGY improves traceability across the entire production lifecycle. It aligns schedules with live production conditions to reduce disruptions. The platform ensures inventory and execution remain synchronized beyond the production line. CYNERGY empowers manufacturers to make informed decisions at the moment they matter most.

Since its inception in 2010, Virtual Process has been providing innovative real-time management software tailored for manufacturing workshops. The software includes a variety of tools such as process creation, reporting, scheduling, dashboards, step management, and defective unit management, among others. Our team consists of highly skilled professionals who possess extensive knowledge in managing and controlling manufacturing processes. We are attuned to the issues that businesses encounter and are dedicated to delivering superior solutions that align with their genuine requirements. Our objective is to streamline the digital transformation of companies, allowing for complete digitization of manufacturing floors within just a few weeks. This results in our clients achieving full autonomy over their operations. Virtual Process facilitates the establishment of smart workstations by digitizing the manufacturing workflows. The software provides direct assistance to operators on the production floor, capturing key outcomes such as quantities produced, defects noted, average processing time, operator identification, and more, all of which are stored by the intelligent workstations and can be accessed at any time for analysis and improvement. Additionally, this comprehensive approach not only enhances operational efficiency but also empowers businesses to make informed decisions based on real-time data.

Sarjen’s Manufacturing Process Automation solution brings true digital transformation to the shop floor by embedding AI at the core of every operation. It is not just about replacing paper with screens; it is about enabling systems to think, learn, and continuously improve. AI captures real-time production data from machines, operators, and quality checkpoints, turning raw information into actionable intelligence. It detects deviations instantly, predicts potential failures before they disrupt production, and recommends corrective actions to prevent costly downtime. With intelligent pattern recognition, AI strengthens quality control by identifying anomalies that manual reviews often miss. It reduces human errors, streamlines batch execution, and ensures every step aligns with regulatory and compliance standards. Predictive analytics optimize resource utilization, improve yield, and balance workloads dynamically. Instead of reactive decision-making, teams gain proactive insights that drive faster, smarter responses. AI-powered automation also enhances traceability and transparency, creating a connected manufacturing ecosystem where data flows seamlessly across systems. This level of intelligence accelerates release cycles, improves operational efficiency, and builds resilience in highly regulated industries like pharmaceuticals and life sciences. By combining automation with advanced AI capabilities, organizations move beyond incremental improvements and achieve sustainable, scalable transformation in manufacturing performance.

AIMSCO eChecksheets™ (eCS) represent a modern, cloud-based approach to gathering a wide range of production, quality, visual, and process information in real time right at the point of use, offering immediate insight. These eCS can be rapidly designed and implemented at individual facilities or across several plants, accommodating various languages. With a comprehensive collection of industrial eCheckitems™ (eCI), eCS are overseen by designated users to facilitate data gathering and ongoing enhancement efforts. Not only can data be entered manually, but eCI can also be automatically filled by equipment interfaces (IoT) or enterprise systems utilizing standard web service connections. By utilizing the Microsoft Azure Cloud, AIMSCO Power Plant™ services enable seamless integration of eCS data with Microsoft Power BI® through tailored data models, allowing for sophisticated analytics and effective process visualization. This innovative solution significantly streamlines operations and enhances decision-making capabilities across the board.

MOM4 supports intra-manufacturing operations management information and includes the following products: MOM4Scheduling, MOM4Resourcrs, MOM4Capacity, MOM4Execution, MOM4Reports and MOM4Engineering. Now, with the help of those configurable products, NearSoft is able to offer solutions in the following management areas: • Production (APS, MES, MOM, etc), • Maintenance (EAM, CMMS, etc), • Quality (LIMS, QMS, etc) and • Inventory (Storage Management, WMS, etc.) The products are build according to ISA95 (ISO 62264) standards and support standard interfaces to ERP (B2MML) and PLC (OPC). MOM4 is an integrated Manufacturing Operation Management solution that integrates finite factory scheduling and Advance Planning and Scheduling (APS) (MOM4Scheduling), manufacturing execution systems (MES) and real-time performance management (MOM4Production), quality (MOM4Quality), maintenance (MOM4Maintenance) and inventory (MOM4Inventory) so all users - from shop floor operators to executive management - can make real-time actionable decisions throughout the plant and across the enterprise. MOM4 is fully built on ANSI/ISA-95 and support industry standards such as OPC, B2MML, etc.

Kiwiplan offers cutting-edge digital solutions for packaging manufacturers, ranging from sheet and box plants to those specializing in display and packaging, enabling them to maximize their production efficiency and floor space through improved visibility and automated processes for tracking and scheduling. By integrating shipping with production planning, companies can enhance their operational efficiency significantly. Keeping the entire factory floor interconnected and current not only saves time but also boosts overall value. Through advanced automation, Kiwiplan helps elevate product quality, precision, and timely deliveries. Their extensive suite of integrated products is designed to cater to the unique order management and manufacturing needs of modern corrugated, folding carton, plastics, and packaging companies. Whether servicing a single manufacturing site or a network of complex multi-plant operations, Kiwiplan delivers the necessary expertise, adaptability, and robust tools to satisfy and surpass the specific requirements of any system. As a result, Kiwiplan empowers manufacturers to stay competitive in an ever-evolving market landscape.