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Make Your Own TRON Costume 205

cottonbuds writes "Apparently someone used his imagination -- with plaster, some time, a drinking straw up his nose and vaseline, combining these four elements he created a fascinating Tron costume."
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Make Your Own TRON Costume

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  • by MaineGuy ( 626525 ) on Saturday April 03, 2004 @09:39PM (#8759116) Homepage
    link [216.239.41.104]
  • apparently (Score:5, Informative)

    by nuckin futs ( 574289 ) on Saturday April 03, 2004 @09:40PM (#8759121)
    someone used a link by BaumSquad from the Real Akira Motorcycle thread to create something "newsworthy".
  • Here's the text (Score:0, Informative)

    by Anonymous Coward on Saturday April 03, 2004 @09:40PM (#8759122)
    TRON by IronWulf

    I started out with the one element I knew would take me the longest, the helmet. I should mention that any time I have to work on a helmet or loose-fitting full-head mask, I use a bust that I created just for this purpose.

    The bust began with a standard life-mask made with plaster impregnated bandages available at craft and medical supply stores. As you might have guessed, I sat for about half an hour with pieces of drinking straw up my nose, while my mother wrapped my Vaseline coated face in plaster bandage. After the bandages had set, the cast was carefully removed and the breathing holes patched with small pieces of bandage, and more Vaseline applied to the inner surface of the mold. I then poured plaster of paris into the life-mask, let it set, and carefully removed the finished life-mask. I sculpted a bust around the life-mask, all the way down to the beginning of the shoulders. This involved taking measurements from my head and comparing the bust to them, until the basic geometric requirements had been met, and then using a bit of "finesse" to make everything fit together properly.

    The original helmets used for the film were a style of hockey helmet in use at the time, extended slightly at the back to hide the hairline. Since I couldn't lay my hands on one on short notice, I began sculpting it in oil-based clay over my custom-made bust. I used paper templates as a guide to insure that the sculpture maintained it's goemetric qualities, and to make sure the side details would remain symmetrical. Finally, a plaster mold was made, and a positive cast made with a cellulose-based material called Celastic. If I had it to do over, I would have cast it in polyester resin and fiberglass, since Celastic must be dissolved in acetone (which is relatively toxic if not handled properly), and must be sanded and filled before being painted and finished. Alternately, I could have broken the original up into sections and vacu-formed it, but we live and learn! The finished positive, after having been filled and sanded, was painted with a cheap, white, oil-based primer (which has yellowed with age - next time I'll use acrylics), and detailed with the circuit pattern. Lastly, the interior was padded to make it more comfortable to wear.

    In the images above you see some of the painted circuitry work being done by hand. I could have masked all of this off, but it was faster to do it "freehand". The "disc", is a glow-in-the-dark frisbee with most of the surface detail sanded off, and new stripes scribed in and painted flourescent blue. The shoulder and arm guards are formed from Celastic in much the same way as the helmet, and attatched to the leotard with small pieces of elastic glued to the pieces and sewn to the costume body.

    YORI by IronWulf

    Visit IronWulf's TRON costume page for more pics and info.

    TRON by BaumSquad

    First thing to find was some armor. For this, I went to Play It Again Sports (the BEST place to get Halloween gear IMHO) Anyway, I picked up some Hockey gear, which looks amazingly similar to Tron gear. Some hockey helmets look almost identical to the Tron helmets. I found a GREAT helmet used for pretty darn cheap. Then I needed a chest plate because I'm a scrawny little guy and a plain tight T-shirt would have looked too wussy. I found a wonderful thing for baseball catcher's (maybe) and it was great. Had a big chest plate on it and some nice big round shoulder covers. Then I just got some Soccer shin guards to use as those things that Tron has coming off of his elbows. Just wear shin guards on your wrist, with your hand coming through where the foot goes, and the shin part running up your forearm, mocking the things that Tron has quite well. So that takes care of most of your upper body.

    Then at Play It Again Sports I bought an old weight lifters belt to wear, well, as a belt. It defines the look a little better, though drawing lines on the shirt would work as well. And then I bought some old moon boots at Goodwill (okay, goodwill is
  • Article Text (Score:5, Informative)

    by xSquaredAdmin ( 725927 ) on Saturday April 03, 2004 @09:40PM (#8759126)
    I started out with the one element I knew would take me the longest, the helmet. I should mention that any time I have to work on a helmet or loose-fitting full-head mask, I use a bust that I created just for this purpose.

    The bust began with a standard life-mask made with plaster impregnated bandages available at craft and medical supply stores. As you might have guessed, I sat for about half an hour with pieces of drinking straw up my nose, while my mother wrapped my Vaseline coated face in plaster bandage. After the bandages had set, the cast was carefully removed and the breathing holes patched with small pieces of bandage, and more Vaseline applied to the inner surface of the mold. I then poured plaster of paris into the life-mask, let it set, and carefully removed the finished life-mask. I sculpted a bust around the life-mask, all the way down to the beginning of the shoulders. This involved taking measurements from my head and comparing the bust to them, until the basic geometric requirements had been met, and then using a bit of "finesse" to make everything fit together properly.

    The original helmets used for the film were a style of hockey helmet in use at the time, extended slightly at the back to hide the hairline. Since I couldn't lay my hands on one on short notice, I began sculpting it in oil-based clay over my custom-made bust. I used paper templates as a guide to insure that the sculpture maintained it's goemetric qualities, and to make sure the side details would remain symmetrical. Finally, a plaster mold was made, and a positive cast made with a cellulose-based material called Celastic. If I had it to do over, I would have cast it in polyester resin and fiberglass, since Celastic must be dissolved in acetone (which is relatively toxic if not handled properly), and must be sanded and filled before being painted and finished. Alternately, I could have broken the original up into sections and vacu-formed it, but we live and learn! The finished positive, after having been filled and sanded, was painted with a cheap, white, oil-based primer (which has yellowed with age - next time I'll use acrylics), and detailed with the circuit pattern. Lastly, the interior was padded to make it more comfortable to wear.

    In the images above you see some of the painted circuitry work being done by hand. I could have masked all of this off, but it was faster to do it "freehand". The "disc", is a glow-in-the-dark frisbee with most of the surface detail sanded off, and new stripes scribed in and painted flourescent blue. The shoulder and arm guards are formed from Celastic in much the same way as the helmet, and attatched to the leotard with small pieces of elastic glued to the pieces and sewn to the costume body.

    YORI by IronWulf

    Visit IronWulf's TRON costume page for more pics and info.

    TRON by BaumSquad

    First thing to find was some armor. For this, I went to Play It Again Sports (the BEST place to get Halloween gear IMHO) Anyway, I picked up some Hockey gear, which looks amazingly similar to Tron gear. Some hockey helmets look almost identical to the Tron helmets. I found a GREAT helmet used for pretty darn cheap. Then I needed a chest plate because I'm a scrawny little guy and a plain tight T-shirt would have looked too wussy. I found a wonderful thing for baseball catcher's (maybe) and it was great. Had a big chest plate on it and some nice big round shoulder covers. Then I just got some Soccer shin guards to use as those things that Tron has coming off of his elbows. Just wear shin guards on your wrist, with your hand coming through where the foot goes, and the shin part running up your forearm, mocking the things that Tron has quite well. So that takes care of most of your upper body.

    Then at Play It Again Sports I bought an old weight lifters belt to wear, well, as a belt. It defines the look a little better, though drawing lines on the shirt would work as well. And then I bought some old moon boots at Goodwill (okay, goodwill is probably the best Hallowe
  • Old info, but useful (Score:2, Informative)

    by Jay Maynard ( 54798 ) on Saturday April 03, 2004 @09:42PM (#8759133) Homepage
    That's a fairly old page...while there are good tips there, one thing that nobody seems to have managed is getting the right green tint to the outfit. For someone wanting to try their own, let me suggest Krylon Fusion spray paint in the color they call Honeydew, shade 2335. It seems to be a pretty good match. Dying the bodysuit that color, of course, is a trick...and I haven't yet figured out how to attach ELwire to it directly.
  • Tron game... (Score:5, Informative)

    by lukewarmfusion ( 726141 ) on Saturday April 03, 2004 @09:45PM (#8759150) Homepage Journal
    I recently got hooked on a Shockwave Flash game like Tron... enjoy.

    http://www.cybermonkey.org/html/game/swron/index.h tm [cybermonkey.org]
  • by BaumSquad ( 632811 ) on Saturday April 03, 2004 @09:49PM (#8759169)
    I suppose my response for a wish for a tron Light cycle in the Akira bike thread kicked this off. Tron Light Cycle Thread [slashdot.org]

    Woops. But, yeah, I did make a Tron suit for Halloween a couple of years ago. Have worn it for each Halloween since. It turned out great, and I'm sorry to the guy at Tron-Sector that got slashdotted. It's a great site and I recommend it to all once it gets back up and running. Anyway, the full text of my description on how I made it is posted in here somewhere. My name in that is BaumSquad as well. I'm just sorry that you guys can't see the final products!! It's pretty damn cool, if you like TRON. If you guys are nuts to see it, someone with webspace can post an e-mail address or e-mail me at paul(at)thebaumsquad.com and I'll send you the pics from my version. Pretty rad.

    Anyway, thanks for enjoying the work! And honestly, if any of you are interested in doing something like this, it's not THAT hard. Just take a weekend or so and about $50 in materials, and have a pretty damn kick ass costume, if I do say so myself.

    The light cycle, however, will take a little more time and energy. (And no I haven't made one... YET!)

  • by deathazre ( 761949 ) <mreedsmith@gmail.com> on Saturday April 03, 2004 @09:54PM (#8759194)
    he made a plaster mold of his head. the vaseline was to keep the plaster bandages from sticking to his face.
  • Google's cache doesn't cache the images. The images probably take up 99% of the bandwidth, so you are still end up slashdotting the site.
  • Re:Up his nose? (Score:3, Informative)

    by TribeDoktor ( 629092 ) on Saturday April 03, 2004 @10:20PM (#8759294)
    I've actually had a cast of my face done like he did.. except we used plaster.. and not plaster gauze.. we built a box around our heads.. then used clay to build dams to contain the plaster.. stuck straws up our noses... sprayed PAM on our faces.. and poured on the plaster.. the trick is to pull the mould before the plaster starts to really heat up.. it could nuke your skin right off... it gets an extremely detailed cast of your face.. hairs.. eyelashes.. pours.. etc.. we used them for bronze casting...iron casting.. slip casting.. and paper casting..
  • by raygundan ( 16760 ) on Saturday April 03, 2004 @10:21PM (#8759304) Homepage
    I don't know how "short notice" he was looking for, but I managed to find several dozen hockey helmets *exactly* like the ones used in the 80s to make the helmets in the movie on ebay when I made my Tron costume. Took about a week to arrive, and a few days to paint. I'm certainly not as hardcore as he is, but MAN are there easier ways than plaster-casting your head and sculpting the helmet from scratch.

    Still, props to him for going the extra mile...
  • MIRROR LINK (Score:5, Informative)

    by jdkane ( 588293 ) on Saturday April 03, 2004 @11:06PM (#8759453)
    The site is slow right now under the Slashdot effect.

    Fortunately the content is old enough that it's available through the Internet Archive [archive.org]

  • by core plexus ( 599119 ) on Saturday April 03, 2004 @11:31PM (#8759528) Homepage
    Why wait until tomorrow: Here ya go [bluepencilpro.com], and there also Borg [bluepencilpro.com], Alien, Predator, even the Grinch.

    -cp-

  • by mesach ( 191869 ) on Sunday April 04, 2004 @02:02AM (#8760028)
    WOW the quality of those costumes, Looks like SHIT... The guy in the Borg costume looks like he needs to take a crap, and most of the Predators costume looks like he used a really rough rasp to complete the final sanding on the pieces.

    I didn't bother looking at the grinch or the alien, I figured this person thought that the low lighting situations of trick or treating would be able to mask most of his CRAPPY workmanship. Sorry but I think I'll keep looking before I make anything from that guys site.

    If you want to see quality workmanship and GREAT how to's then check out Studio Creations Definitive How to [studiocreations.com] the site seems to be having html issues at the moment tho.

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