Comment Safety Engineering (Score 1) 365
Well, that's because no such technology exists. So you simply make failure impossible via paperwork. You need a perfect cement bond job, so you require one. You need a perfect and tested BOP so you require one. The odds of both failing at the same time are astronomical. Which, as you can see, does not mean its impossible, just very rare. I suspect we'll never see an identical failure, its just too unusual. Oh we'll see other failures, just not exactly like this.
vlm: You misunderstand how safety engineering should work. It does *not* depend on any one technique being "perfect". Proper engineering would anticipate almost every failure and have a way to deal with it (again not perfect, but maybe 99.9% reliable). I am an electrical engineer (not an expert in drilling), but here is what I would do:
1) Have multiple wellheads already in place in case everything goes wrong with the blowout preventer on the active wellhead. Have an extra riser pipe ready in a nearby warehouse, to connect an alternate wellhead, and relieve the pressure in the damaged wellhead. Note: this does not require drilling multiple wells, just extra piping to the alternate wellheads.
2) Have several emergency cutoff valves at various depths in the well casing. These should be of such simple design that failure is almost unthinkable, and they should be tested at least once a month to ensure that they will work.
3) Re-design the blowout preventer, so there is not a situation where a single failure could make all redundant systems fail simultaneously. That is my understanding of the current failure. It all happened because one bozo pulled the wrong lever at the wrong time and destroyed the one valve that would work with the drill pipe still in the bore.
3) Have independent oversight of all drilling operations to make sure the above precautions are followed, regardless of delayed drilling schedules.
That last item may be the most difficult. It will require an agency free of political control, something like the supreme court, with regulators who have lifetime tenure, and can't be fired by politicians under control of the oil companies. Yes, the politicians and oil companies could still ignore the regulators, but my guess is they wouldn't dare.