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Comment Re:Invented? Really? (Score 1) 59

Supra, Yes, investment casting has been around for thousands of years. But the difference between using metal and silicone is far more significant than your casual dismissal would imply. In the investment casting process, the heat of the molten metal cause the 'burn out' of the wax part... And that wax part is a positive. We're 3D printing wax tooling, and printing the negative. Our tooling is printed as a single part, very different than normal silicone molds with multiple parts and bucks, which yield partlines & flashing that must be removed. Our process has no part lines, hence no flashing, and this is only technologically possible due to printing, as the sinclastic geometries would be impossible in any other silicone tool that was not printed and then dissolved or melted. You are correct, there is a business process there- but the manufacturing process is novel. Oh and trust me on the metals bit- I was the lead tooling and mechanical designer for the team that built this out of stainless steel: http://www.nileguide.com/desti...

Submission + - Metamason: Revolutionizing CPAP masks with 3D Scanning and 3D Printing (3ders.org) 2

Leslie Oliver Karpas writes: As millions of Americans with Obstructive Sleep Apnea struggle to get a good night’s sleep, one company has harnessed 3D technology to revolutionize CPAP therapy. As the go-to resource for 3D printing news 3ders.org reported today, “Metamason is working on custom CPAP masks for sleep apnea patients via 3D scanning, smart geometry, and 3D printing.”

“We’re at the crossroads of 3D technology and personalized medicine,” says Metamason founder and CEO Leslie Oliver Karpas. “There are many medical products that would be infinitely more comfortable and effective with a customized fit. CPAP therapy is the perfect example—it’s a very effective treatment with a 50% quit rate, because mass-produced masks are uncomfortable and don’t fit properly.” CPAP is a respiratory device worn during sleep to treat OSA, which affects 1 in 4 men and 1 in 9 women in the US alone.

“Our design also gets rid of the undignified front-facing elephant tube most CPAP masks have, and redirects airflow around to the crown of the head, where it won’t interfere with your or your partner’s sleep,” explains Karpas.

Metamason’s “ScanFitPrint” process for creating their custom Respere masks translates a 3D scan of the patient’s face into a 3D printed custom mask that is a perfect individual fit. To print the masks in soft, biocompatible silicone, Metamason invented a proprietary 3D printing process called Investment Molding, which creates wholly integrated products that were previously considered “unmoldable.”

“3D technology is changing how products are made,” Karpas states. “We are thrilled to be at the front lines as changemakers, ushering in customization though parametric design and on-demand 3D manufacturing.”

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