3D printing doubles the strength of stainless steel

sciencehabit writes: 3D printing has taken the world by storm, but it currently works best with plastic and porous steel—materials too weak for hard-core applications. Now, researchers have come up with a way to 3D print tough and flexible stainless steel, an advance that could lead to faster and cheaper ways to make everything from rocket engines to parts for nuclear reactors and oil rigs.

The team designed a computer-controlled process to not only create dense stainless steel layers, but to more tightly control the structure of their material from the nanoscale to micron scale. That allows the printer to build in tiny cell wall–like structures on each scale that prevent fractures and other common problems. Tests showed that under certain conditions the final 3D printed stainless steels were up to three times stronger than steels made by conventional techniques and yet still ductile.