Alternatives to WinSPC

For over two decades, Shoplogix has helped leading manufacturers worldwide unlock hidden production potential by transforming real-time machine and performance data into actionable insights. The platform automatically captures signals like downtime, scrap, and throughput, delivering visual dashboards that enable teams to identify bottlenecks, reduce losses, and improve continuously—both during shifts and in post-shift analysis. With OneSignal connectivity, Shoplogix integrates with any machine brand or type to deliver real-time, granular insights on slow-running, starved, or idle machines. Its intuitive visual management system allows operators and managers alike to quickly detect and act on issues. Integrated analytics provide powerful, slice-and-dice capabilities similar to leading BI tools, without leaving the platform. Designed for agility, Shoplogix supports scaling from a single line to multi-plant operations across geographies. Continuous improvement tools like Action Plans and Digital Andon alerts keep teams engaged, aligned, and empowered to act—making Shoplogix a powerful ally in the pursuit of operational excellence.

The SBS QMS Suite consists of 5 software modules that work together for efficient Quality compliance: 1) SBS Quality Database - CAPA / 8D corrective and preventive actions (CAR) with root cause analysis - Nonconformance management - Risk analysis including FMEA, SWOT, interested party risk register - Internal, customer, and third-party audit management - Environmental Health and Safety (EHS / HSE) management 2) SBS Ground Control - Employee training management (LMS) - Self-Paced training - Change control - Document control 3) SBS Asset Tracking Database - Calibrated equipment control - Preventive maintenance - Asset inventory management 4) SBS Inspection Database - Record incoming material, in process, and final product inspection data - Generate real time SPC charts - Inspection plans and Control Plans - Archive data for further statistical analysis 5) SBS Vendor Management - Maintain an approved vendor list or AVL - Develop vendor / supplier qualification plans - Maintain vendor / supplier qualification history Modules may be purchased separately or in any combination. On-premise and cloud-based options are available. Free demos are available for download or contact us for a cloud-based demo.

DataLyzer SPC Qualis (a fully-integrated webbased statistical process control (SPC), software) simplifies the task of real-time data gathering, charting and analysis in any manufacturing operation. It provides powerful analysis, reports and dashboards, supports efficient data collection from any source, and delivers programmable shopfloor screens. The solution provides instant operator feedback, real time data entry, and audit traceability to IATF16949, VDA and RM13006 compliance. It has powerful features to be integrated with MES or ERP systems. DataLyzer Qualis integrates with DataLyzer Gage management for calibration and MSA and with DataLyzer FMEA software offering a complete APQP suite.

Dot Compliance offers the industry's first ready to use Quality Management Solution powered by the Salesforce.com platform. The Dot Compliance solution includes an extensive set of off-the-shelf ready eQMS and compliance pre-configured processes, enabling customers to deploy quickly and cost effectively. Dot Compliance ready to use solutions include full project validation services and product validation packages. Dot Compliance offers the industry’s most cost-effective quality and compliance management solution available, allowing users to quickly deploy flexible and scalable solutions. Automate core quality processes such as Document Management, Training Management, CAPA, Audits, Customer Complaints, Change Management, Supplier Quality, and more. Our solution is fully configurable and offers seamless integration abilities, with easy adaptation and implementation of customer’s specific requirements.

QDM quality management systems QMS are all about access to your quality data, letting your people get information fast, from any machine or device, in a way that allows them to make decisions quickly. This gives you secure access to the information you need, from any data source, anywhere in the world, on any device. Track Quality in Real-Time Real-time monitoring of your production line gives you constant visibility into your manufacturing quality. Watch for out-of-specification parts or trends towards out-of-spec scenarios. Reduce downtime, defects, and non-conformance by immediately addressing manufacturing issues. Solve problems before parts can go out of spec. Use SPC to Root-Cause and Reduce Non-Conformance Use dashboards and reports to monitor, then dive deep into the data to find the true source of problems to resolve them quickly, and cheaply! Communicate Across the Organization and to Customers QDM WEB offers both custom reporting and automated reporting. Quickly Solve Production and Quality Issues This gives you the ability to reduce scrap, rework, and warranty claims by finding and resolving issues before they become problems. Join other companies in upgrading to automated quality management

SPC for Excel, a simple but powerful package, to handle all your SPC and statistical analysis needs. SPC for Excel software allows you to identify problem areas, gain insight into your data, spot trends and solve problems. All this in Excel. From the novice to the black belt, SPC for Excel will facilitate your process improvement efforts – in any industry – profit or non-profit. Get all the techniques you need for your charting and analysis – including Pareto diagrams, Histogram, Control Charts, Gage R&R, Process Capability, Distribution Fitting, Data Transformation, Regression, DOE, Hypothesis Testing, and more! One time payment – yours forever. Two downloads per user and free Technical support. Try out our Demo – see how easy it is! Process Capability analysis - to meet customer needs Control charts and histograms - to manage processes Gage R&R Studies – To validate your measurement system Problem Solving Tools (Pareto and histogram, scatter, etc.) - to help your group solve problems Advanced Data Analysis Tools (DOE and ANOVA, distribution fittings, regression, hypotheses testing and more) are available to meet your advanced requirements.

The [FP]-LIMS modules rely on a powerful SQL database solution. These modules allow for quick queries and data processing. We guarantee maximum user friendliness. Our job server is the central element of automation, which executes event- and time-controlled tasks. To monitor limit values and send an alarm message (email, message on monitor, etc.) automatically. When they are exceeded. Modern LIMS software, including modules such as inspection planning, workflow management, and analysis management, can help you design your quality management system in the most efficient way. This will make your production processes more efficient.

PQ Systems' robust statistical process control (SPC), SQCpack, is an application that allows businesses to analyze their data, understand their processes and communicate important quality information. SQCpack combines powerful SPC methods, flexibility, and simple deployment and operation to optimize process performance and productivity. SQCpack can be scaled easily, regardless of whether it is used on a single line or in a global multisite operation. SQCpack has been chosen by organizations around the world to harness the power and potential of data analysis to improve customer satisfaction, audit success, and comply with quality compliance requirements.

GainSeeker Suite, the enterprise-level SPC software and manufacturing Intelligence platform, compiles disparate manufacturing operations data and turns it into useful, actionable intelligence. Our clients can triage, prioritize, address, and resolve issues faster and more consistently. They can quickly identify the root cause of problems and uncover hidden opportunities to increase revenue, grow margins and improve asset performance with automated drill down analytics. GainSeeker connects data from many systems. It can connect to vision systems, PLC's, and gages. You can also connect to ERP and MES systems to connect all of your manufacturing data.

SafetyChain is the #1 plant management platform. It improves yield, maximizes productivity and ensures compliance for process manufacturer. SafetyChain has been trusted by more than 1,500 facilities. It is the only enterprise solution that unites production, quality, safety and supplier management.

Our software is designed to efficiently manage the megabytes to terabytes worth of Product Quality and Test Data in any format that comes from R&D, Supply Chain, Repair, and Manufacturing Environments. Our dedicated and talented team has more than 100 years of combined experience. They have been working with Fortune 1000 companies in Aerospace & Defense and Consumer Electronics and Industrial Device industries since 2006.

SPC-PC IV Explorer, a leading Statistical Process Control Software (SPC) package, is used for quality assurance, capability evaluations, streamlined process data management, and reporting. -Manage process information with cascading folders that are grouped by customer, department and product. -Password-protected concurrent use licensing controls access to features -Process Monitor charts give a dashboard view of KPI -Quickly analyze keyboard and data imported from Excel or other ODBC sources like ERP, SAP, LIMS, or LIMS. -Data entry via electronic gaging is supported in the optional Work Set view -Customized reports can be exported to Word with charts, data, or any other information as required -Show stratification patterns by using symbol shape/color or filter data using traceability field. Optional Web SPC interface to report, data entry and process monitoring throughout your supply chain without the need for a local installation -Optional Calibration Management or separately as QA–Calibrate

It can seem like a never-ending series of tradeoffs to bring breakthrough products to market within highly regulated industries. MasterControl's GxP software simplifies workflows, so you don't have to compromise quality for cost or innovation with regulation. Complete and connected meets flexible and fast. MasterControl Quality Excellence transforms quality data and processes to a competitive edge. Modern software is the first step in modernizing your manufacturing operations. MasterControl Manufacturing Excellence, from work orders to production records (EBR/eDHR), to logbooks and work instructions, is the easiest way to digitalize manufacturing.

Our namesake product, Minitab Statistical Software, leads the way in data analysis with the power to visualize, analyze and harness your data to gain insights and solve your toughest challenges. Access trusted, proven and modern analytics combined with dynamic visualizations to empower you and your decisions. The latest version of Minitab Statistical Software includes access to Minitab on the cloud so you can analyze from anywhere, and Graph Builder, our new interactive tool to instantly create multiple graph options at once. Minitab offers modules for Predictive Analytics and Healthcare to boost your analytics even further. Available in 8 languages: English, Chinese, French, German, Japanese, Korean, Spanish, and Portuguese. For 50 years, Minitab has helped thousands of companies and institutions spot trends, solve problems, and discover valuable insights in their data through our comprehensive, best-in-class suite of data analysis and process improvement tools.

Each product within the Synergy SPC line offers remarkable oversight of your operational processes. You'll receive immediate alerts in real-time if any measurements fall outside the designated acceptable limits, enabling prompt corrective measures. This leads to a decrease in waste and rework, greater overall productivity, enhanced product quality, and improved employee morale on the production floor. Zontec facilitates seamless collaboration, ensuring your manufacturing team can prioritize quality consistently. Our Synergy SPC software, packed with rich features, supports over 5,000 businesses across more than 50 nations. Every function—including data collection, charting, monitoring, analysis, communication, and reporting—can be accessed from a single interface. Users can swiftly create files, input data, generate charts, query samples, and produce reports with just a click. Furthermore, Synergy 1000 is configured for immediate accessibility, allowing all relevant information to be viewed or emailed to the designated individual without delay. This streamlined approach not only saves time but also enhances overall operational efficiency.

An analytics and reporting software suite that displays custom reports on your factory's SPC quality, OEE/production data. This allows you to see the "big picture" of your enterprise from any location. You can connect your entire enterprise to run custom reports from any machine, any plant, or the whole company. You can view any aspect of your plant using a variety filters. You can manage workstations, control processes and calibrate sensors from any computer or smartphone anywhere in the world. To ensure that a unit or part is ready for the next stage, you can set routing and quality events. You can send custom alerts from any machine or plant to your phone or inbox, so you can view them wherever you are. You can see the performance and quality of your operation in real time to ensure you are on track. View the entire history and progression of every part of your operation, including errors and mistakes.

NWA Quality Analyst®, an award-winning SPC charting and analysis solution, is the best. It offers the best combination power, flexibility, ease-of-use, and flexibility of any SPC software. It allows users to visually analyze process behavior and evaluate the impact of process improvements.

QC-CALC SPC is a comprehensive Statistical Process Control solution that interprets data gathered by QC-CALC Real-Time. By utilizing the charts and reports provided by QC-CALC SPC, you can consistently oversee your processes and maintain them within acceptable limits. This software equips you with an extensive range of charts and analytical tools, empowering you to make immediate decisions based on your findings. In just a few seconds, QC-CALC SPC presents a clear overview of your production line's performance, all through user-friendly menus. You can aggregate data from various sources, apply filters, supervise the shop floor, and generate charts with minimal effort. Meanwhile, QC-CALC Real-Time captures CMM and gage data, storing it in a network database that is accessible to QC-CALC SPC. This feature allows QC-CALC SPC to access the same database from your office or any remote site, enabling you to keep track of activities in the data collection area. As data continues to be gathered, your SPC visualizations are updated in real time, providing you with live insights from the shop floor. This continuous monitoring ensures that you are always informed about the state of your production processes.

SPC stands for “Statistical Process Control,” a method that has gained significant traction since the mid-1980s, particularly within the American automotive sector. In French, this technique is referred to as “Contrôle Statistique des Processus” (SPM). The primary aim of SPC is to minimize scrap and rework rates through effective quality control of ongoing production, coupled with sampling methods, thereby anticipating issues related to non-quality. Utilizing SPC software allows for the real-time monitoring of processes and sends alerts if control limits are breached. © Infodream. Among the notifications generated are warnings about overruns of control limits, which are more stringent than tolerance limits, as well as indications of trends that suggest process degradation. This proactive approach enables manufacturers to address potential quality issues before producing defective parts. Importantly, this technique is versatile and can be applied to various manufacturing processes, whether producing in small batches or large volumes, and regardless of whether 100% inspection or sampling is employed. Ultimately, SPC contributes to maintaining high-quality standards in production.

FSWorks™, a robust graphical interface, displays production and quality data in real time. This provides factory insights. FS.Net™, connects it to quality analysis, process performance insight and compliance reporting on-site or remotely. Our philosophy is simple: We work with our clients and go above-and-beyond to help them achieve their goals. We are a dynamic company. Every member of our team has the ability to make decisions in accordance with the Symbrium Way. Factory Systems™, a provider of Statistical Process Control (SPC), rugged factory floor workstations and Enterprise Quality Data Management Systems (SCADA), Supervisory Control and Data Acquisition Systems (SCADA), ANDON systems and Process Monitoring systems, Operational Equipment Effectiveness systems (OEE), ANDON systems and Process Monitoring systems, Process Monitoring systems and Human Machine Interface (HMI), Part ID and Tracking systems and other prepackaged and custom software tools and hardware for manufacturing and product testing operations around the world.

Siemens Opcenter Quality, previously known as IBS QMS Professional, is a comprehensive quality management system (QMS) designed to help organizations maintain compliance, enhance quality, minimize defect and rework costs, and achieve operational excellence through improved process stability. This system features integrated capabilities such as control charts, statistical analysis, and quality gates, which are instrumental in identifying production errors to prevent the processing and shipping of non-conforming products. By fostering greater integration among processes and facilitating collaboration between global user groups and manufacturers with their suppliers, Siemens Opcenter Quality enhances operational efficiency. It is a modular, process-oriented solution that effectively manages the intricacies of the closed-loop quality product lifecycle, ensuring effective planning, control, and monitoring of corporate quality processes. As a computer-aided quality (CAQ) solution that supports multiple languages and industries, it is adept at meeting international quality standards like DIN EN ISO 9000, IATF 16949:2016, Q101, VDA 6.1, among others, thereby promoting global compliance and consistency. This system not only streamlines quality management but also empowers organizations to continuously improve their processes and products.

Regardless of the type of product you produce, DataMetrics equips your operators, engineers, quality assurance team, and management with comprehensive, real-time SPC data, analytics, and reporting tools necessary for evaluating current workflows and adopting a proactive strategy to uphold or enhance product quality, achieve production targets, minimize costs related to waste and rework, and adhere to OEM or industry regulations. With an intuitive interface that connects seamlessly to your entire manufacturing environment, it facilitates universal data collection from manual, semi-automated, automated, and portable data acquisition systems, allowing you to consolidate all your quality information into a single centralized database for reporting purposes. This system effectively eliminates data silos by integrating information from numerous gauges, sensors, CMMs, and PLCs, accommodating virtually any open interface. Additionally, fully compliant with OPC-UA standards, DataMetrics is a robust solution that prioritizes stringent access control and advanced security measures to protect your data. By streamlining the data management process, it empowers your team to make informed decisions that can lead to significant improvements in operational efficiency.

SigmaXL was created from the ground up to provide a cost-effective, powerful and easy-to-use tool that allows users to measure, analyze and improve their service, transactional and manufacturing processes. SigmaXL can be used as an add-in to Microsoft Excel or for Lean Six Sigma training. Version 9 includes advanced control charts and time series forecasting. Click here to see all features in SigmaXL Automatic removal of extreme VIF and collinear terms (with an alias or removal report). Specify interactions and quadratic orders (all interactions and up to 3-Way). ANOVA Type I and/or III Sum-of–Squares with Pareto of Percent contribution and Standardized Effects. Lenth Pseudo Standard Error in Saturated Models (Orthogonal and Non-Orthogonal) with Monte Carlo P-Values or Student T P. White robust standard errors for non-constant variance (Heteroskedasticity-Consistent).

SBS Inspection provides an all-in-one solution for managing inspections across various stages—incoming, final, and in-process. The system allows for the creation of detailed control plans, specification limits, and comprehensive test data capture. Real-time SPC control charts are displayed after each entry, ensuring quality standards are maintained. Ideal for ISO 9001:2015 and AS9100 compliance, SBS Inspection simplifies scheduling, data collection, and analysis, offering both cloud-based and on-premise deployment options.

Our SPC software solutions for data visualization have empowered leading manufacturers like yours to significantly lower variation, minimize waste, reduce recurring downtime, and cut down on returns and defects, enabling them to operate more effectively than ever. Known as Quality Window 6 (QW6), this statistical-based software was crafted specifically for the factory floor environment. It harnesses the power of statistical analysis within an intuitive and user-friendly platform, aiding diverse companies across more than 70 countries in reducing process and product variation while providing insights into process failures. Often referred to as the “find it and fix it” software, QW6 excels at identifying variations or failures in processes or products, allowing users to grasp the underlying causes and implement effective solutions. By leveraging this cutting-edge tool, businesses can achieve a higher level of operational excellence and enhance their overall quality management strategies.

Infor MES ensures that accurate information reaches all levels of the organization, from the production floor to upper management, equipping them with actionable insights through a cohesive enterprise platform. It encompasses a wide range of functionalities covering quality control, product management, inventory oversight, and maintenance operations. Its extensive configurability facilitates scalable solutions tailored to specific needs. Furthermore, the system's visual interface promotes intuitive user interactions, enabling quick and informed decision-making processes. This comprehensive approach supports overall operational efficiency and effectiveness.

Predisys specializes in providing solutions for quality control, test data management, and manufacturing business intelligence, aimed at helping organizations improve product quality, increase efficiency, lower compliance costs, and boost visibility throughout the product lifecycle and supply chain. Their premier offering, the Predisys Analytical Suite, includes a variety of tools designed for the collection and management of quality and performance measurement data sourced from various platforms, enabling detailed analysis and reporting through advanced statistical process control (SPC) techniques along with powerful analytical and data visualization capabilities. This software is particularly effective at converting large volumes of inspection and testing data into meaningful insights. Moreover, Predisys' enterprise-level solution caters specifically to the needs of medical device, diagnostics, biotech, and pharmaceutical sectors, ensuring compliance with FDA regulations while providing a cost-efficient, adaptable, and straightforward transition from traditional paper records to a fully automated electronic management system. Ultimately, Predisys aims to streamline operations and enhance decision-making for its clients, fostering innovation and a competitive edge in the market.

QIS has gained traction among numerous clients globally, enhancing product uniformity, minimizing quality defects, streamlining process efficiency, and supplying essential data to boost performance in manufacturing settings. By streamlining the gathering, evaluation, and visualization of shop-floor data, QIS ensures comprehensive visibility of relevant, real-time information throughout the manufacturing cycle. This system empowers users to make swift decisions on the shop floor and equips them with analytical resources to pursue long-term strategic objectives. With its capability to provide improved visibility, access, and traceability of real-time quality metrics, QIS allows operators and quality assurance teams to act proactively and preventively, thus lowering the chances of product failures and reducing quality-related expenses. Additionally, QIS supports both manual and automated data collection, simplifying the process for operators to input and analyze in-line quality assessments alongside laboratory test outcomes, ultimately fostering a culture of continuous improvement. Furthermore, the implementation of QIS can lead to significant advancements in overall operational efficiency, encouraging a more responsive and agile manufacturing environment.

Quality AnalytiX® allows operators, quality assurance staff, manufacturing engineers, and management teams to access quality SPC data along with various production metrics that affect product quality. With an extensive array of built-in SPC calculations available, users can apply these to any process variable and seamlessly incorporate SPC data into expressions and logic to trigger corrective actions based on observed process trends. Utilizing ICONICS Hyper Historian™ technology for effective data gathering and analysis, Quality AnalytiX is designed to support extensive enterprise-level SPC quality initiatives as well as applications that demand high-speed sampling rates. By enabling the identification of trends and informed decision-making in real-time, the platform enhances production efficiency and reduces waste through built-in visual tools such as charts, graphs, and alarm notifications. Its advanced workflow capabilities allow for the initiation of control measures in response to quality metrics or alarm breaches, leading to adjustments in process equipment like PLCs, temperature controllers, and DCS systems. Overall, Quality AnalytiX not only streamlines quality management processes but also empowers organizations to improve their overall production quality effectively.

The QI Macros Control Charts Wizard will analyze your data to create the right chart for each of your needs. QI Macros SPC software is a great value, especially when compared with software packages that are much more expensive. It provides all the functionality required to manage, lead, and perform technical work in quality/process improvement, product/service development, and other related areas. It is extremely user-friendly. Excellent technical and training support. You can easily modify a control chart or any other chart created using QI Macros by using the QI Macros chart tools menu. You must be on a chart, or embedded in a spreadsheet to access the menu. We realized that it was unnecessary to waste people's time learning how to do this, if Excel can do it for them. We added an Improvement Project Wizard to QI Macros Excel Add-in. It automates the creation and extraction of PivotTables from the data.

InfinityQS stands out as the foremost global supplier of Statistical Process Control (SPC) software designed specifically for enhancing manufacturing efficiency. Our state-of-the-art SPC analytics engine drives both cloud-based and on-premise solutions that gather and centralize essential production data, allowing manufacturers to derive exceptional insights from their information to boost performance, enhance process capabilities, increase productivity, and facilitate informed decision-making. Additionally, our manufacturing solutions offer high configurability, providing options for enterprise, multi-site, and single-site implementations to accommodate everything from straightforward to intricate manufacturing operations. This adaptability ensures that we meet the diverse needs of various manufacturing environments effectively.

To optimize your shop floor, combine manufacturing, MES and supply chain software. Learn how DELMIAworks, formerly IQMS, can help you improve visibility into every aspect your manufacturing operation and solve the most difficult production problems. Reduce downtime and increase manufacturing efficiency, quality, profit margins, and quality. Real-time data access across the entire supply chain can improve decision making. All ERP, manufacturing, MES and supply chain requirements can be handled by one system. Automating your business can lower your investment and maintenance costs. Our simple-to-use solution will double your plant output, eliminate human error, and improve the efficiency of production planning. To eliminate unplanned downtime, increase throughput and reduce downtime, manage, track and monitor all aspects of the production process. OEE graphs and charts are dynamically updated with performance data and quality data in real time.

With HYDRA X, you can continuously oversee, manage, and enhance your production processes. This allows you to monitor all resources at any given moment, enabling you to design your manufacturing operations for maximum efficiency. The trend towards digitization in production is inevitable! To achieve efficient production, companies must adopt HYDRA X. Its capabilities extend well beyond those of a traditional Manufacturing Execution System (MES), incorporating additional support functions like intralogistics and guidance for operators during intricate assembly tasks. Furthermore, being platform-based allows for straightforward enhancements in functionality, ensuring that it can adapt to the evolving needs of modern manufacturing. Embracing such advanced solutions is critical for maintaining a competitive edge in the industry.

Ensuring that business processes are free of defects results in the creation of products without flaws. This is precisely why CASQ-it has been developed to cover every phase of your quality assurance and management procedures, beginning with the development stage and extending through material handling, all the way to support processes. The strength of CASQ-it is found in its process-oriented approach, offering a feature that allows your CAQ system to adjust seamlessly to your specific workflows rather than forcing your operations to conform to it. CASQ-it paves the way for your quality assurance efforts to advance into the future, enhancing quality and reliability, which in turn boosts customer satisfaction and lowers quality-related costs. Each CASQ-it module operates independently, allowing for the immediate optimization of distinct processes and workflows within your organization. Moreover, these modules can be combined in various ways, or utilized to form a holistic quality assurance framework tailored to your needs. Embracing this flexibility facilitates continuous improvement and fosters innovation within your quality management practices.

FreePoint Technologies' ShiftWorx provides a ‘holistic’ shopfloor management platform that when applied in whole or in succession affords manufacturers a production optimization solution backed by Toyota Production System (TPS) consulting expertise. ▪ Fully customized modular suite of products. ▪ Toyota Production System (TPS) expertise ▪ Measures and monitors critical production areas. ▪ Managed Services included. ▪ Cloud-connects equipment of any age, type or brand. ShiftWorx is a unique grouping of modules that provide an end-to-end solution for continuous improvement across the production floor. ▪ Production Management - Real-time information on machine performance, jobs, and operator workforce. ▪ Performance Analysis - Metrics at the machine, line or plant for historical, situational and predictive insights. ▪ Quality & Compliance - Benchmarking, standards and procedures to meet audit and compliance regulations. ▪ Team Member Development & Performance - Operators have better tools for creating value added work. Measure, Analyze, and Improve with ShiftWorx! Contact us for a complimentary consultation from our TPS experts! Schedule a software demo specific to your Industry today!

Enhance the efficiency of your plant floor through high-definition visibility, foolproof management, and a real-time production environment that seamlessly integrates with your ERP by design. Traditional ERP systems were not specifically built for manufacturing execution, and relying on post-production information, or “back-flushing,” does little to aid in controlling output during the manufacturing process. Plex’s Manufacturing Execution Suite (Plex MES) offers real-time production oversight, providing immediate access to manufacturing data for comprehensive visibility and effective closed-loop control. This adaptable, cloud-native solution is crafted for straightforward deployment, standardization, and seamless integration with your existing corporate ERP. The suite comprises a collection of unified shop floor applications operating on a shared database, minimizing the potential for disruptions or errors caused by inter-application connections. With a focus on a paperless environment, it is user-friendly, empowering operators to boost productivity while eliminating manual process errors, ultimately transforming the way manufacturing operations are conducted. By integrating these systems, businesses can achieve a more streamlined and efficient manufacturing process.

GS Premier is a secure, cloud-based SPC solution tailored for manufacturers seeking to replace inefficient spreadsheets and paper-based quality management methods. With an easy-to-use cloud interface, GS Premier enables rapid setup and user training, allowing teams to begin producing actionable insights in days rather than weeks. Users can create customized inspections without any programming, while monitoring key metrics such as process variation through built-in Control Charts, Cp/Cpk analysis, and Pareto charts. The platform supports direct input from RS232 measurement devices and integrates smoothly with business intelligence and reporting tools like PowerBI, Excel, and PowerPoint. Its real-time data collection and alert system help manufacturers quickly identify and respond to process deviations. GS Premier also facilitates collaboration across teams regardless of location by providing cloud access from desktop, tablet, or mobile devices. The system includes real-time Overall Equipment Effectiveness (OEE) calculations for immediate insight into production performance. Security and data integrity are maintained through encrypted cloud storage and robust provider-managed safeguards.

EASE is an innovative platform that allows manufacturers to conduct safety audits, layered process audits, and 5S. EASE provides visibility and accountability to the plant floors through real-time data. It streamlines how manufacturers conduct, respond and administer plant floor audits. Forget about pencils and paper. The EASE mobile app guides you through audits, including responses to non-conformances. Annotated photos provide visual evidence. Issue tracking allows you to assign issues to the right people and ensure that they are closed out. Interactive dashboards and customizable reporting provide real-time audit results by line, plant or region, and insight into the business unit.

Reports can be systematically arranged by product line, sample number, and individual product, enabling email distribution that captures a daily overview of production performance. It is essential to document all weighments directly on the factory floor, allowing performance analysis based on product, operator, and production line metrics. Furthermore, the platform allows for remote management of employee productivity, as well as the ability to control scales, modify tolerances, assign scales to specific groups, or incorporate product IDs. Doran guarantees seamless data integration with Statistical Process Control (SPC) systems along with other enterprise-level software applications. Each software application operates on an SQL Express Database. The QC Weigh software is tailored for the 2200CW, a checkweigher known for its speed, durability, and adaptability. Users can easily enter Product ID, Description, Checkweigh parameters, and Tare weights from the Master Product list, followed by selecting the desired scale or scales for data uploads or downloads. Management reports, which can be effortlessly generated at specified intervals, are organized by product line, sample number, and product to provide comprehensive insights. This streamlined process not only boosts efficiency but also enhances overall productivity in the manufacturing environment.

Your next quality audit will be a success. Reduce non-conformances, increase customer satisfaction. TRENDABLE is the only quality management solution for small-scale manufacturers. TRENDABLE produces professional, stream-lined graphics that demonstrate your commitment to manufacturing quality products "in spec". Engineers are not statisticians. TRENDABLE eliminates the guesswork and uses industry-standard best practices to produce accurate, straightforward results. TRENDABLE can be accessed from any device on your shop floor. Your operators will have visibility and can contribute to product quality. TRENDABLE is proud of its ability to help manufacturers improve their products. TRENDABLE is a quality control tool that can help you improve product quality, outshine your competition, and empower your entire production staff.

LogBook Discovery is a software solution tailored for quality control managers in manufacturing, enabling them to oversee both manual and automated data collection seamlessly. This comprehensive application includes features like "on the fly" test definitions, SPC charting, and a versatile report writer, making it ideal for laboratories focused on Total Quality Control. It facilitates automatic data collection from a variety of electronic devices, providing users with the flexibility to define tests and customize reports and graphs according to their specific requirements. Additionally, the custom report writer allows for the generation of individual, average, weekly, and monthly trend reports, and transforms any report into an SPC chart. With robust data import/export options, users can efficiently transfer data to MS Excel, Access, or SQL databases. To ensure data integrity, both manual and automatic data can be cross-referenced against stored UCL/LCL values and customer specifications, helping to identify quality issues before they lead to costly consequences. By streamlining the processes of collecting, storing, and entering test results through automation, the application significantly reduces time and costs associated with quality control management, ultimately enhancing overall operational efficiency. Furthermore, the user-friendly interface and extensive capabilities make it an essential tool for any quality-focused organization!

KurtSPC Premium is an advanced statistical process control software that gathers data from various devices and consolidates it into a single location, enhancing manufacturing efficiency. Statistical process control (SPC) plays a crucial role in overseeing and refining processes to ensure they achieve their maximum operational capacity. When processes run at their peak, they can produce the highest quantity of quality products while minimizing waste. Designed for ease of use and quick setup, KurtSPC Premium offers a user-friendly approach to process enhancement. It includes customizable data collection fields, error codes, and both graphical and textual instructions for operators. Additionally, it accommodates voice and video support, tailored screens and reports, control of machine tools, and automated gauging capabilities. The software is versatile, compatible with nearly all types of gages and metrology instruments, and features Kurt’s innovative Event/Actions functionality, making it a comprehensive tool for any manufacturing environment. Moreover, its adaptability ensures that it can meet the evolving needs of users seeking to improve their operational processes.

Skyland PIMS® offers a comprehensive solution for managing both product and process data from end to end. This collaborative platform is designed for both emerging and established global drug sponsors and contract manufacturing organizations (CMOs), enabling them to effectively handle essential development, manufacturing, and quality information. With its cloud-based architecture and validatable software, the system ensures quick implementation and reduced total cost of ownership (TCO). It allows users to maintain data consistency, comprehension, and oversight throughout the supply chain, resulting in quicker and more effective scale-ups, technological transfers, and commercial launches. Users can easily capture batch information and utilize summary dashboards for effective data monitoring, release tracking, analysis, and reporting. The platform also simplifies the management of product and process specifications along with target control limits while enabling effortless audit trail creation. Furthermore, it seamlessly integrates batch and limits data to generate insightful process analysis and control charts. Compliance with CPV/APR reporting requirements is made straightforward, all while maintaining a persistent library of product and process data that supports transparency and integrity across global networks. By streamlining data management throughout the product lifecycle and supply chain, Skyland PIMS® enhances operational efficiency and collaboration among stakeholders. This innovative approach not only improves regulatory compliance but also fosters a culture of continuous improvement within organizations.

The effectiveness of dashboards, reports, and various tools hinges on the quality of the data they utilize. While individual data sources typically offer significant insights to users, the true value emerges when these sources are integrated into a cohesive and reliable dataset that encompasses all industrial operations. This unified approach enhances the business value of visualization tools tremendously. By synthesizing data from various areas of the plant, intelligence uncovers connections that might otherwise remain hidden. It transforms large volumes of data into digestible segments, enabling industrial teams to monitor performance against critical metrics in a timely manner, thus allowing for impactful decision-making. Discovering new optimization opportunities that could be overlooked in isolated functional areas or separate datasets becomes possible. By delivering a consistent version of the truth and providing context to the data, intelligence empowers you to derive strategic insights from your production information, ultimately leading to improved operational efficiency. This comprehensive understanding can drive better decision-making and foster continuous improvement initiatives within the organization.

Introducing a comprehensive online system for tracking welding and materials tailored specifically for small to mid-sized enterprises that require meticulous oversight of weld and material traceability throughout their manufacturing processes. This system is adaptable to incorporate various subcontracting fabricators, enabling seamless integration and tracking of each subcontractor's fabrication data. By meticulously recording, monitoring, and reporting on materials and welds, the system facilitates an in-depth analysis of every stage in the fabrication and assembly workflow, ensuring rigorous quality audits and assurance. Designed for accessibility, this system can be utilized anytime and anywhere—be it on the shop floor, in the office, or remotely via web-enabled devices—allowing you the freedom to monitor, track, and report in real-time, 24/7. With this innovative solution, organizations can enhance their operational efficiency and maintain superior quality standards without interruption.