Alternatives to True Opportunity

Epicor Connected Process Control provides a simple-to-use software solution that allows you to configure digital work instructions and enforce process control. It also ensures that operations are error-proof. Connect IoT devices to collect 100% time studies and process data, images and images at the task level. Real-time visibility and quality control on a new level! eFlex can handle any number of product variations or thousands of parts, whether you are a component-based or model-based manufacturer. Work instructions can be linked to Bill of Materials, ensuring that products are built correctly every time, even if changes are made during the process. Work instructions that are part a system that is advanced will automatically react to model and component variations and only display the right work instructions for what's currently being built at station.

For over two decades, Shoplogix has helped leading manufacturers worldwide unlock hidden production potential by transforming real-time machine and performance data into actionable insights. The platform automatically captures signals like downtime, scrap, and throughput, delivering visual dashboards that enable teams to identify bottlenecks, reduce losses, and improve continuously—both during shifts and in post-shift analysis. With OneSignal connectivity, Shoplogix integrates with any machine brand or type to deliver real-time, granular insights on slow-running, starved, or idle machines. Its intuitive visual management system allows operators and managers alike to quickly detect and act on issues. Integrated analytics provide powerful, slice-and-dice capabilities similar to leading BI tools, without leaving the platform. Designed for agility, Shoplogix supports scaling from a single line to multi-plant operations across geographies. Continuous improvement tools like Action Plans and Digital Andon alerts keep teams engaged, aligned, and empowered to act—making Shoplogix a powerful ally in the pursuit of operational excellence.

Evocon is a cloud-based production monitoring solution that helps manufacturing companies manage and improve their production efficiency. Evocon automates and digitizes the collection of data from production machines. We then transfer the collected data to the cloud so that manufacturers can access it in real-time, either on-site or remotely. Finally, by visualizing the data in an intuitive way, we make it actionable. This enables manufacturers to track their downtime, reduce costs and optimize the use of their production equipment. It also gives them a platform for smart decision-making – where to invest and what areas need the most attention. By providing transparency, we help companies find a way forward based on what their data says. More than 10 years of experience in production monitoring Used in 50+ countries Covering 14 different industries Available in 18 languages

Prodsmart is the gateway for SMB manufacturers to digitization. It is a modular, complete solution that makes any production environment ready to embrace the future of manufacturing. Prodsmart empowers SMBs by providing data. Prodsmart gives SMBs insight into their entire production. This allows them to fully understand their environment and optimize their operations. It also helps them respond quickly to changes by quickly adapting to new developments. This empowers SMBs to make informed decisions, negotiate from a position that is strong, and drive business growth.

Predator Software has been automating manufacturers around the world since 1994. They have developed and won numerous awards for their innovative software applications. Predator Software is a leader in Industry 4.0, lean manufacturing and industrial networking solutions. Predator's SFC technology includes CNC networking, OEE and machine monitoring, data collection, machine simulator & verification, tool management, gage crib management. Traveler management, CNC post processing. Flexible manufacturing systems. Robotic cell control software.

Stop problems as they happen with real time visibility from the factory floor. Mingo Smart Factory is the easiest to use, fastest to implement manufacturing analytics system that you can’t outgrow. This productivity platform is a plug-and-play solution that seamlessly works on top of your current hardware. Mingo is a manufacturing productivity and analytics tool that gives real-time visibility to the factory floor. It helps to reduce downtime, improve on time delivery and increase profitability for manufacturing companies. Mingo empowers manufacturers with analytics and manufacturing productivity software to start small, think big and move fast. It's not just software - Mingo includes sensors that will bring older machines into the 21st century. Mingo is the digital toolkit you need to reduce downtime, real time visibility, replace Excel, unlock capacity and improve OEE. Use Mingo to reduce waste and improve efficiency, as well as drive your next phase in business growth. All this from one platform. It's so efficient you'll be amazed how you managed your factory without it.

SafetyChain is the #1 plant management platform. It improves yield, maximizes productivity and ensures compliance for process manufacturer. SafetyChain has been trusted by more than 1,500 facilities. It is the only enterprise solution that unites production, quality, safety and supplier management.

Mapex has more than 20 years experience in the design and implementation of MES (Manufacturing Execution Systems), which allow for the capture and analysis of production control, planning, quality, and maintenance data within the manufacturing sector. Our goal is to assist industrial companies in their digital transformation by providing a technological platform that reduces costs, improves the efficiency of production plants, and positions them at the forefront Industry 4.0. Mapex products can be grouped into functional modules, which can be used independently and integrate with most ERPs. This suite of products covers all plant control requirements that modernize factories and turn them into smart factories.

SmartMon serves as an OEE/MES solution designed to oversee and enhance the production processes of various machines in real-time. This platform enables users to evaluate productivity shortfalls directly in monetary terms, facilitating timely adjustments. It features modules dedicated to employee management, quality control, traceability, documentation, and rework processes. The SmartMon system is versatile and can be deployed across a diverse array of manufacturing industries, allowing for data collection from any machine or sensor. With its modular architecture and inherent adaptability, SmartMon fits seamlessly into all types of manufacturing environments, whether for small workshops with custom products or expansive factories with numerous production lines. Installation is straightforward on any machine, and the platform delivers real-time insights into production and order statuses. Additionally, SmartMon assesses quality and productivity gaps to foster corrective measures. Users can expect a substantial return on investment, as productivity enhancements of up to 15% can be realized within the initial months following implementation, making it a valuable tool for any manufacturing operation. Furthermore, SmartMon’s capabilities ensure that companies can maintain competitive edges by optimizing their production efficiency consistently.

MyPlantFloor is an innovative software solution aimed at assisting manufacturers in enhancing their production workflows and maximizing the efficiency of their entire factory operations. Additionally, it provides valuable insights that can lead to smarter decision-making and increased productivity.

io.Performance streamlines the entry of Overall Equipment Effectiveness (OEE) data for various production settings, such as batch operations, continuous manufacturing processes, and discrete production environments. Real-time visibility into losses related to availability, speed, and quality is provided, allowing for immediate insights. Customized reports are available to meet even the most intricate needs of the operation. The web-based io.Performance platform ensures that access to role-specific functions is seamless across different departments and organizational levels. It also generates standardized OEE reports tailored for both the entire organization and individual plants. Additionally, production data is aggregated and presented to management in real-time, facilitating informed decision-making and enhancing operational efficiency. Overall, this comprehensive approach helps organizations maximize their production capabilities.

Provideam's OEE monitoring software has been specifically created to meet the needs of manufacturing enterprises by allowing them to track and analyze the efficiency of their production machines and lines. It aligns with contemporary management strategies, including Total Productive Maintenance (TPM), Six Sigma, and Lean Manufacturing principles. By identifying the root causes of productivity losses, Provideam enables businesses to minimize these setbacks, enhance output, and increase profitability. Our objective is to deliver a robust Overall Equipment Effectiveness (OEE) monitoring solution that addresses your continuous operational needs. Whether you are tracking a single machine or hundreds of them, Provideam's system is adaptable, making it effortless to expand from a single unit today to a comprehensive plant-wide implementation tomorrow. This scalability ensures that as your operations grow, your monitoring capabilities can easily keep pace.

FactoryTalk® Metrics serves as a comprehensive solution for monitoring efficiency, collecting data, and analyzing the performance of manufacturing machinery. It provides essential insights into equipment performance, offering opportunities to enhance production, cut costs, and improve quality. By delivering precise reports on actual activities occurring on the production floor, this software enables manufacturers to utilize their existing resources and workforce more efficiently. Although it tracks Overall Equipment Effectiveness (OEE), FactoryTalk Metrics extends beyond mere reporting, facilitating deeper inquiries to uncover the root causes of downtime and inefficiencies, thus enabling tangible enhancements in operational performance. Many manufacturers allocate considerable investment towards their equipment but often face challenges such as limited visibility into performance metrics, unanticipated downtimes, and losses stemming from inadequate production quality. This lack of clarity hinders their ability to effectively boost OEE and ultimately achieve their operational goals. By leveraging the insights offered by FactoryTalk Metrics, businesses can finally gain the visibility they need to drive meaningful performance improvements.

LYNQ is revolutionizing manufacturing execution system (MES) software for innovative businesses aiming to embrace digital transformation and enhance factory efficiency. It enables efficient resource scheduling through online planning and dynamic job lists, while also providing real-time data collection and monitoring for employees, machinery, and tasks. The software features automatic data capture from equipment and other devices, allowing for exceptional analysis of factory performance, including loss visualization. The platform promotes a paperless environment on the shop floor, equipped with downtime alerts and tools for collaborative communication. With a fixed pricing model, it ensures rapid deployment within a span of less than 12 weeks. LYNQ seamlessly connects with top-tier ERP systems, machinery, and shop floor applications, whether deployed in the cloud or on-premises. In essence, it serves as a comprehensive solution for effective resource management, streamlining operations for modern manufacturing. This innovative approach positions LYNQ as a leader in optimizing manufacturing processes and enhancing productivity.

Digitalize your shop floor operations for agility, operational excellence, higher quality compliances and maximum ROI. SFactrix is designed as business user friendly to enable quick configuration of the plant organization setup. Simply create an account and set your plant structure by yourself. SFactrix is a Cloud Software, No Download, No Installation, No technical skill required. Throw your paper based record book and imaginary tracking. Adopt digital platform to automatically capture data, perform analysis and track operational efficiency. Just start today.

Operator Systems offers a rapid and adaptable standardized solution aimed at addressing the unique challenges faced by manufacturing firms. Our solutions, which include OEE, SPC, and Quality Control, are designed for straightforward implementation and maintenance. Embracing Industry 4.0 technologies such as IIoT, predictive analytics, and cloud computing allows us to enhance our clients' effectiveness and competitiveness. Our esteemed clientele includes globally recognized industry leaders and innovators, underscoring the success of our approach. Notably, we have partnered with some of the largest manufacturing entities worldwide, including Continental, IKEA Industries, Amcor, and OSTP, resulting in over 130 implementations globally. The integration of intelligent systems and specialized software into production management is increasingly becoming a defining characteristic of modern enterprises striving to optimize efficiency, leading to significant profit and satisfaction for both customers and contractors. Furthermore, our commitment to innovation ensures that we remain at the forefront of manufacturing solutions, continuously evolving to meet our clients' needs.

Raven helps manufacturers win by empowering frontline, engineering and management teams to make fact-driven productivity improvements. Raven is the only solution that combines machine data and frontline insights to provide a complete timeline of production events with context for everything that’s happening on the line — accounting for 100% of production time and OEE losses. By replacing manual tasks with Automated Downtime Labeling, workers can focus on output, identify bottlenecks and drive process improvements.

cpmPlus OEE is a software solution designed for real-time performance measurement and analysis that enhances plant productivity by pinpointing opportunities to boost Overall Equipment Effectiveness (OEE). OEE serves as a key performance indicator in the industry for assessing productivity, composed of three essential elements: Availability, Performance, and Quality, making it applicable across various sectors and processes. By utilizing cpmPlus OEE, manufacturers can identify areas for enhancement and effectively prioritize initiatives aimed at improving production efficiency. This tool not only facilitates the execution of productivity enhancement programs but also offers analytical capabilities to assess the effects of specific improvement measures. For instance, organizations can leverage cpmPlus OEE to gauge the impact of changes in organizational structure or the introduction of new equipment on their productivity levels. Additionally, due to its standardized approach to measuring productivity, cpmPlus OEE is invaluable for benchmarking and facilitating impartial comparisons among different production lines within a single organization, thereby fostering a culture of continuous improvement. Ultimately, the insights gained from cpmPlus OEE empower manufacturers to make informed decisions that drive operational excellence.

Predator MDC is real time machine monitoring software. It automatically collects, charts, and processes real-time shopfloor manufacturing data, including OEE, idle time and machine downtime. Predator MDC improves manufacturing by providing accurate shop floor productivity metrics and KPIs to help improve operations and make better decisions. Predator MDC keeps you informed about your manufacturing performance. It measures how efficiently your machines are used, the productivity of your workers and the production rates. Predator MDC allows you to compare continuous improvement results in lean manufacturing efforts. Predator MDC organizes real-time data into actionable metrics and KPIs for availability, quality, and performance. With just a few mouse clicks, you can access KPIs or metrics for specific machines as well as rolled up KPIs or metrics for entire departments across multiple plants.

Real-time visibility gives you greater Plant & Shop Floor Control insight. Your data is always accessible through one interface, allowing you to view queued jobs and track completions. - Collect data from PLCs, machines, scales and ovens - View queued jobs, track completions, monitor runtime & print labels - Quickly and easily access data and reports - View job and work order information easily Visibility to work during the process Radley's 40+ year experience can be put to good use! Real-time visibility into your manufacturing processes. This includes the ability to track Work in Process (WIP), increase LABOR efficiency, and calculate MACHINE metrics. Integrate with your ERP, MRP, or other back-end systems or use it as a standalone solution.

Finally, all your plant data is consolidated in one location. Running a facility can be challenging, but obtaining information from it should be straightforward. Having everything accessible in one platform enables you to discuss the real situation effectively. Avoid settling for incomplete or ambiguous data. In the absence of precise details, subjective opinions, rumors, and dominant personalities can easily influence decisions. Reliable information empowers your team and enhances your profitability. By merging plant metrics with employee insights, DataNow links your facility to a secure cloud environment where everyone can stay informed about ongoing activities. Let factual data lead your decisions. With accurate information, production outcomes will improve, making the entire operation simpler to oversee. Our installation process is hassle-free; you can connect your plant to DataNow independently, or you can rely on our team for assistance. Regardless of your choice, our comprehensive setup guides will walk you through all essential stages to get started. Designed with flexibility and security in mind, DataNow provides open access for you while keeping others out. Additionally, you can easily export your data to popular Office formats or integrate with other systems using our WebAPI, ensuring seamless operation and data management.

Our OEE Toolkit Software Suite allows for the evaluation of machine performance across discrete, batch, and continuous production systems. This comprehensive suite, which includes the OEE Toolkit and four additional optional modules, empowers users to analyze losses and enhance production efficiency through data-driven insights aimed at continuous improvement. At the core of this toolkit lies OEEblue (OEE Toolkit 7.0), a factory analyzer that equips all stakeholders with essential information. It also offers an in-depth examination of events from each shift and supports both retrospective and real-time manual data entry. There are five compelling reasons why numerous manufacturers, plants, and production lines have adopted this solution. OEEblue accurately captures all production data, whether automatically, semi-automatically, or manually, ensuring reliability. Furthermore, it presents real-time visual information regarding any manufacturing equipment, facilitating better decision-making processes in production environments. This capability not only streamlines operations but also fosters a culture of continuous improvement across various sectors.

Our enthusiasm for gathering the appropriate type of data drives us forward. We aim to equip ethical manufacturers globally with the necessary tools to gather, analyze, and reveal critical insights that enhance their competitiveness. Scout Systems was conceived from the necessity to collect data from one of the most elusive areas in any manufacturing setup—operator behavior. In October 2014, we started crafting the initial conceptual designs for what would become the modern Tracker prototypes, addressing the manufacturing sector's requirement for a single unit capable of interpreting nearly any type of signal. This innovation empowered the collection of operator-related actions through a diverse array of sensor options. Furthermore, we recognized that the demand extended beyond just hardware for signal acquisition; there was also a significant need for a cloud-based application that would enable management to effectively navigate the resultant data. As a response, Scout Systems created a comprehensive suite of web-based applications to seamlessly integrate with the hardware, ensuring that manufacturers have the tools they need at their fingertips. This holistic approach solidifies our commitment to not only meet but exceed the industry's evolving data needs.

Embrace the potential for growth and create a brighter future by utilizing tools that synchronize production and operations with your strategic business goals. Our innovative solutions deliver both speed and adaptability, allowing you to standardize processes while prioritizing safety throughout your organization. Consequently, you will be able to eliminate inefficiencies, enhance profitability, and empower your workforce effectively. The AVEVA Operations Control solution equips operations teams with essential software for contemporary industrial settings, facilitating a cohesive approach to interdepartmental collaboration. This approach incorporates a comprehensive, multi-dimensional information model that consolidates data from various sources, providing valuable context for reporting and dashboard tools. By enabling advanced analytics on industrial data through your business intelligence tool, you can significantly boost plant performance in near real-time. Furthermore, by digitally overseeing the rules and information governing all operational tasks and plant events, you can optimize profitability, versatility, quality, and compliance within your manufacturing processes, ensuring a robust operational framework that adapts to changing needs.

The manufacturing software tool revolutionizes data collection by converting it into real-time analytics, enabling floor personnel to access critical information that drives immediate action. Plant Floor Intelligence, Reveal's solution for Industry 4.0, enhances factory operations by integrating artificial intelligence with human insight, ultimately leading to reduced losses and increased profits. Powered by Reveal's AI, this software acts as a decision-making engine, continuously monitoring the entire manufacturing process around the clock and promptly notifying the appropriate individuals to intervene before potential losses arise. The PFI system is a comprehensive solution that includes the Reveal product, which is deployed and pre-configured for seamless integration, alongside rapid adoption services and standardized operating procedures that empower factory employees to become proactive problem solvers. This innovative approach not only optimizes processes but also fosters a culture of continuous improvement on the shop floor.

FSWorks™, a robust graphical interface, displays production and quality data in real time. This provides factory insights. FS.Net™, connects it to quality analysis, process performance insight and compliance reporting on-site or remotely. Our philosophy is simple: We work with our clients and go above-and-beyond to help them achieve their goals. We are a dynamic company. Every member of our team has the ability to make decisions in accordance with the Symbrium Way. Factory Systems™, a provider of Statistical Process Control (SPC), rugged factory floor workstations and Enterprise Quality Data Management Systems (SCADA), Supervisory Control and Data Acquisition Systems (SCADA), ANDON systems and Process Monitoring systems, Operational Equipment Effectiveness systems (OEE), ANDON systems and Process Monitoring systems, Process Monitoring systems and Human Machine Interface (HMI), Part ID and Tracking systems and other prepackaged and custom software tools and hardware for manufacturing and product testing operations around the world.

Whether you're addressing a particular challenge within your operations or aiming for seamless manufacturing throughout your facility, the Manufacturing Operations Platform offers a swift and efficient onboarding process. Each TotalControlPro system begins with our resource management module, allowing you to oversee every facet of your workforce, equipment, and production. The true potential of Resource Management is unlocked when integrated with any of our six versatile modules. Eliminate the risk of running low on materials or components with automated ordering and real-time stock alerts provided by our Inventory module. Instantly check your stock levels and document arrivals and shipments for comprehensive visibility throughout the manufacturing lifecycle. Leverage our enterprise-ready MES system to connect, analyze, adapt, and enhance your manufacturing processes. Manage, receive, and execute orders that are meticulously timed, tracked, and traced from inception to delivery, empowering you to make informed, data-driven choices. By embracing these tools, you can significantly improve operational efficiency and responsiveness to market demands.

Our innovative mobile cloud software equips your team to tackle issues on the factory floor instantly, leading to less downtime, quicker responses to production problems, and lower maintenance expenses. With a variety of solutions at hand, our platform is designed to address downtime, enhance response times, and cut down on overall maintenance costs. Uniquely, it stands out as the only solution capable of addressing multiple challenges simultaneously. Our exclusive problem-solving engine transforms significant obstacles into manageable tasks. This is achieved through L2L's alignment of machines, personnel, processes, and materials, enabling you to reach exceptional performance levels. Unlike many solutions that struggle to adapt as you grow, L2L is a scalable SaaS platform that seamlessly automates and integrates into your factory, allowing you to not just meet, but surpass your goals and performance metrics. By utilizing our platform, manufacturers gain a comprehensive tool that evolves with their needs and fosters continuous improvement.

For over three decades, the modular process control system known as Plant iT has been effectively utilized in production facilities within the process industry, focusing on automation, information, and control technology. It encompasses a wide range of capabilities, including the acquisition of operating data, process control technologies, liquid handling, and batch systems, alongside comprehensive functions for managing production remotely (MES) and integrating with ERP, LIMS, and maintenance systems, all of which can be continuously monitored and controlled through Plant iT. Each fundamental Plant iT system is equipped with a centralized engineering environment featuring a unified database and an integrated interface for parameterization. The various modules can be combined with the base systems as needed, allowing for flexible implementation and scalability tailored to specific industry requirements and production methods. Developed by ProLeiT GmbH, Plant iT is characterized as an object-oriented and PLC-based process control system that integrates MES functionalities, making it a robust solution for modern manufacturing challenges. Such versatility ensures that users can adapt their systems as technological advancements occur and as their operational needs evolve.

AIMSCO eChecksheets™ (eCS) represent a modern, cloud-based approach to gathering a wide range of production, quality, visual, and process information in real time right at the point of use, offering immediate insight. These eCS can be rapidly designed and implemented at individual facilities or across several plants, accommodating various languages. With a comprehensive collection of industrial eCheckitems™ (eCI), eCS are overseen by designated users to facilitate data gathering and ongoing enhancement efforts. Not only can data be entered manually, but eCI can also be automatically filled by equipment interfaces (IoT) or enterprise systems utilizing standard web service connections. By utilizing the Microsoft Azure Cloud, AIMSCO Power Plant™ services enable seamless integration of eCS data with Microsoft Power BI® through tailored data models, allowing for sophisticated analytics and effective process visualization. This innovative solution significantly streamlines operations and enhances decision-making capabilities across the board.

We have developed a comprehensive suite of digital tools specifically aimed at enhancing the productivity of manufacturers. By converting your real-time production data into actionable strategies, we help optimize both machine efficiency and team performance. Our approach involves gathering extensive real-time and historical data, then providing you with insights on how to leverage that information for increased productivity. Worximity meticulously analyzes your data, pinpointing gaps and identifying patterns that can significantly boost your team's effectiveness, leading to an impressive return on investment. Additionally, our tools seamlessly integrate all your machinery and software, offering a holistic perspective of your data across various production lines and equipment. Through real-time monitoring, front-line workers gain the ability to make well-informed decisions by evaluating machine and production line performance. Ultimately, we empower you to transform raw data into strategic insights, allowing you to enhance your bottom line by targeting opportunities that yield the greatest impact on your operations. Our commitment is to ensure that every manufacturer can benefit from these advancements for sustained success.

Expertune PlantTriage stands out as an award-winning PID tuning software, crafted by a team boasting extensive expertise in controls spanning hundreds of years. This innovative tool continuously observes your plant, swiftly pinpointing issues as they arise. It evaluates and ranks information based on both technical and economic considerations, assisting in uncovering the root causes of problems while offering a comprehensive suite of analytical tools aimed at addressing them effectively. With round-the-clock surveillance, Expertune PlantTriage diligently monitors processes every day of the year, detecting issues in real time. It quickly highlights control loops that significantly influence business profitability, production efficiency, reliability, and overall quality. Leveraging a Big Data methodology, the root cause identification feature expedites the discovery of the underlying reasons for disruptions. Additionally, through Active Model Capture Technology, it enables automatic tuning of control loops for peak performance, achieving optimal settings in mere minutes and simulating the precise response characteristics desired. In summary, Expertune PlantTriage not only enhances operational efficiency but also empowers organizations to maintain high-quality standards.

Our manufacturing data acquisition system offers a flexible and cost-effective solution that is user-friendly, seamlessly integrates with ERP systems, and connects effortlessly to both new and legacy machines, all while providing outstanding customer support. By linking the shop floor to the management level in real-time, it ensures that live and precise production and process data is accessible throughout your factory. This system allows for rapid and proactive responses to alerts regarding downtime, process parameters, cycle speeds, and other exceptions. Users can anticipate potential bottlenecks, swiftly adjust to production changes, and efficiently manage tool changes or late orders with our intuitive drag-and-drop scheduling feature. Additionally, the customizable business intelligence reports and dashboards empower users to make well-informed decisions, enhancing production efficiency, optimizing processes, maintaining product quality, and strategically directing Capital Expenditure priorities. With such capabilities, manufacturers can stay ahead of industry demands and improve overall operational performance.

Enhance the efficiency of your plant floor through high-definition visibility, foolproof management, and a real-time production environment that seamlessly integrates with your ERP by design. Traditional ERP systems were not specifically built for manufacturing execution, and relying on post-production information, or “back-flushing,” does little to aid in controlling output during the manufacturing process. Plex’s Manufacturing Execution Suite (Plex MES) offers real-time production oversight, providing immediate access to manufacturing data for comprehensive visibility and effective closed-loop control. This adaptable, cloud-native solution is crafted for straightforward deployment, standardization, and seamless integration with your existing corporate ERP. The suite comprises a collection of unified shop floor applications operating on a shared database, minimizing the potential for disruptions or errors caused by inter-application connections. With a focus on a paperless environment, it is user-friendly, empowering operators to boost productivity while eliminating manual process errors, ultimately transforming the way manufacturing operations are conducted. By integrating these systems, businesses can achieve a more streamlined and efficient manufacturing process.

Turn machine data into actionable insight - fast. FourJaw technology turns live machine data into clear, usable insights, empowering better decisions across every shift, every site and every machine. Not just when a machine stops, but where energy’s being wasted, where jobs are stalling and where time and capacity slip away. FourJaw’s plug-and-play IoT hardware connects to almost any machine. It’s installed in minutes with no disruption and no downtime. Real-time insights into performance, OEE, energy, and output, all in one intuitive platform, with configurable dashboards that show the data manufacturers need, how they need it, making reporting and analysis feel effortless. See what’s underperforming, what needs improving, and where to act next. From one machine to the entire factory, it’s simple to install and built to scale. FourJaw. Factory Intelligence. Made Simple.

Many manufacturing teams rely heavily on spreadsheets, disconnected systems, and informal knowledge sharing. While traditional MES solutions claim to address these issues, they often require lengthy implementation periods of 12 to 18 months and still struggle with high-mix, low-volume production scenarios. In contrast, Mast MES offers a unique approach. Designed with AI capabilities from the outset, Mast integrates seamlessly with your current plant systems in just a few weeks and begins providing value immediately. Our AI-driven agent does more than just display data; it actively monitors production metrics, identifies potential bottlenecks before they become critical, and autonomously suggests scheduling adjustments — functioning like a tireless co-pilot for your plant manager. Key features include real-time Overall Equipment Effectiveness (OEE) tracking, AI-enhanced scheduling, digital twin simulations, continuous improvement resources, and a cohesive data layer that breaks down operational silos. Specifically tailored for environments that frequently undergo changeovers, such as food and beverage, consumer packaged goods, discrete manufacturing, and multi-site operations, Mast's phased implementation process lasts only eight weeks, allowing you to realize a return on investment even before the majority of legacy vendors complete their initial assessments. In this way, we position your manufacturing process toward continuous improvement and efficiency from the very start.

Accevo Smart Factory (formerly ANT Solutions) is a next-generation Manufacturing Operations Management (MOM) platform built to help factories modernize and thrive in the Industry 4.0 era. Designed for end-to-end digital transformation, it connects production lines, machines, and people in a unified ecosystem. Its suite includes OEE performance monitoring, MES, CMMS, APS, QMS, and EMS, giving manufacturers full control of performance, planning, maintenance, and energy use. By digitizing workflows and eliminating manual reports, Accevo helps reduce downtime, increase efficiency, and deliver up to 15% higher OEE within weeks. The platform supports both cloud-native and on-premise deployments, ensuring security, scalability, and easy integration with ERP systems. AI-driven analytics and real-time dashboards empower teams to react 65% faster to production issues while cutting reporting time by 90%. Accevo’s proven implementation methodology guarantees measurable results in as little as six weeks. Backed by a team of industrial automation experts, Accevo transforms complex operations into streamlined, data-powered systems for global leaders in manufacturing.

In contrast to traditional resource planning systems that look to the past, FactoryMRI® empowers you to concentrate on the future, granting you full command over your manufacturing processes. Featuring a web-based managerial dashboard, it enables you to enhance plant efficiency and identify issues early enough to address them effectively. You can access and modify data relating to both upstream and downstream manufacturing activities. To guarantee a successful deployment and to bolster your organization's achievements, every FactoryMRI® package comes with application engineering and consulting services from six-sigma black belts and lean manufacturing experts, which encompass plant configuration and modification, excellent project management, comprehensive training, tailored reporting, and ongoing follow-up meetings to ensure continuous improvement. This integrated approach not only optimizes operations but also fosters a culture of accountability and proactive problem-solving within your team.

Gain command over your manufacturing floor by achieving complete insight into your production process while ensuring seamless connectivity with your ERP systems. This can be accomplished through the automation of tasks, reduction of errors, enhancement of in-line quality, and facilitating effective communication between upper management and the shop floor. With a holistic and real-time perspective of your entire production lifecycle, both you and your clients benefit from thorough traceability and operational monitoring. Despite advancements, many manufacturing facilities still rely on manual data entry. Plex's intuitive, paperless operator Control Panel streamlines operations, minimizes human mistakes, and boosts efficiency. Plant personnel can also reduce compliance risks with database-driven traceability and immediate in-line quality oversight. Unlike traditional MES/MOM systems that consist of various applications linked via complicated integrations, Plex offers a cohesive solution — presenting a single user interface where applications are designed to function collectively, enhancing overall operational efficiency. This innovative approach not only simplifies processes but also empowers teams to focus on continuous improvement and customer satisfaction.

Effortless integration with machinery allows you to obtain the real-time operational key performance indicators essential for managing your production efficiency effectively. No more reliance on dry-erase boards! Plex Production Monitoring, utilizing Plex Mach2, ensures smooth connectivity between machines on the production floor. Our ready-to-use software grants you rapid access to production insights without straining your resources. You remain informed at all times, thanks to easily customizable dashboards and intuitive visuals that deliver immediate feedback and current production data. Most importantly, you can trust the accuracy of the information provided. Real-time metrics facilitate ongoing improvement cycles, ensuring you’re never dealing with outdated data. This empowers you to enhance Overall Equipment Effectiveness (OEE) and minimize unexpected downtime, thereby streamlining your operations further. By leveraging these insights, your team can make smarter decisions that lead to greater productivity and efficiency.

Our ERP/MES* software suite will bring your plant to Industry 4.0 in the office, yard and plant. By giving your employees the tools they need to do more in less time, you will not only increase your profits but also improve their job satisfaction. EFFECTO OnSite provides all the modules necessary to control your plant in real-time and accelerate your production cycle from the purchase of wood to the shipment of the finished product. Process automation reduces the amount of paper entries teams must make and the amount of Excel manipulations they are required to do with a higher production rate and a lower error rate. This allows employees to focus more on tasks that add value and increase sales.

Redzone has taken the CPG, food and beverage manufacturing markets by storm thanks to its digital production system, which was specifically designed for continuous improvement and lean manufacturing. Customers report and sustain productivity increases of 30+% by empowering their frontline workers after their initial 90-day deployment. The Typical Outcomes - Rapid double-digit productivity increases - A system for collaborating with the workforce that reduces turnover - A culture that encourages continuous improvement and is driven by your employees, and maintained over the long-term You can connect all levels of your business with specific modules for production, quality, and maintenance. This will allow you to identify issues before they become problems and fix them!

The MERLIN Tempus Enterprise Edition (EE) enhances the functionality of MERLIN Tempus by incorporating full Overall Equipment Effectiveness (OEE), an adaptive job scheduling feature, and seamless integration with Enterprise Resource Planning (ERP) systems. The data from ERP systems plays a crucial role in tracking the overhead costs associated with manufacturing operations. For instance, when a customer inquires about the status of an order, a factory's front office team without MERLIN Tempus EE would need to manually search for the work order and physically check on the location of the components on the production floor. However, with the integration of the ERP-connected MERLIN Tempus EE dashboard, the team can quickly access real-time information about the part's status in the manufacturing workflow and its estimated completion time for shipping. This real-time data feed enhances the relevance of the ERP system, thereby reducing uncertainties in fulfilling customer timelines and enhancing overall satisfaction. Ultimately, MERLIN Tempus EE transforms the way factories manage their operations, making it significantly more efficient and responsive to customer needs.

This extensive range of services enables you to operate securely, enhance asset dependability, and boost process efficiency through Emerson’s Syncade software. Tailored to fulfill your plant's unique and all-encompassing requirements, these lifecycle services are designed to tackle both operational and business challenges effectively. Benefit from round-the-clock technical assistance, regular software updates, and proactive insights for your Syncade Suite. The service for extended interface support facilitates prompt software updates for custom components, ensuring your application stays functional and relevant. Additionally, the Resident Engineer service assigns a dedicated engineer to your facility for a duration that suits your specific needs. For those utilizing the Syncade system environment, Emerson offers an extended environment support service as an enhancement to guardian support. Keeping your system updated with the latest software becomes a straightforward process, while Emerson’s training services, available both in-person and virtually, represent a wise investment in your team's development. By leveraging these offerings, you can ensure that your facility remains competitive and well-prepared to face future challenges.

Aligned Product Wheels™ are used by Phenix scheduling and planning software to optimize inventory changeovers and inventory changes, and align production with business goals such as customer service, cost, and working capital. Schedules are used to determine the order and timing of production of hundreds of products from multiple production lines. Correct production sequences reduce changeover costs. Every out-of-sync product makes it more difficult to changeover and costs time and money. The correct cycle times are balanced between inventory costs and changeover costs. Too short or too long cycles can cause problems with customer service and inventory. Phenix product wheels assign product family lines to product lines and optimize the production sequence for minimal changeover loss.