Alternatives to SFactrix.ai

Tractian is the Industrial Copilot for maintenance and reliability, combining hardware and software solutions to monitor asset performance, manage industrial operations, and implement predictive maintenance strategies. Its AI-driven platform empowers businesses to prevent unplanned equipment downtime and boost production output. The company is headquartered in Atlanta, GA, and extends its presence globally with offices in Mexico City and Sao Paulo. Learn more at tractian.com.

For over two decades, Shoplogix has helped leading manufacturers worldwide unlock hidden production potential by transforming real-time machine and performance data into actionable insights. The platform automatically captures signals like downtime, scrap, and throughput, delivering visual dashboards that enable teams to identify bottlenecks, reduce losses, and improve continuously—both during shifts and in post-shift analysis. With OneSignal connectivity, Shoplogix integrates with any machine brand or type to deliver real-time, granular insights on slow-running, starved, or idle machines. Its intuitive visual management system allows operators and managers alike to quickly detect and act on issues. Integrated analytics provide powerful, slice-and-dice capabilities similar to leading BI tools, without leaving the platform. Designed for agility, Shoplogix supports scaling from a single line to multi-plant operations across geographies. Continuous improvement tools like Action Plans and Digital Andon alerts keep teams engaged, aligned, and empowered to act—making Shoplogix a powerful ally in the pursuit of operational excellence.

ProShop is a web-based, paperless shop management, ERP, and MES system for manufacturing companies in regulated sectors. ProShop was built in a machine shop on the floor. It's unlike anything else you've ever seen. ProShop was designed to handle complex manufacturing environments better than any other product on the market. This system gives you unprecedented insight into every aspect of your manufacturing company. ProShop can be described as a Digital Manufacturing Ecosystem. It is 100% paperless and combines the features of ERP, MES and QMS with other software categories. This is for machine shops and fabricators, job shops and contract manufacturers, as well as others in regulated sectors who need tight control over their processes and need accurate and timely information to make the most profitable decisions.

Evocon is a cloud-based production monitoring solution that helps manufacturing companies manage and improve their production efficiency. Evocon automates and digitizes the collection of data from production machines. We then transfer the collected data to the cloud so that manufacturers can access it in real-time, either on-site or remotely. Finally, by visualizing the data in an intuitive way, we make it actionable. This enables manufacturers to track their downtime, reduce costs and optimize the use of their production equipment. It also gives them a platform for smart decision-making – where to invest and what areas need the most attention. By providing transparency, we help companies find a way forward based on what their data says. More than 10 years of experience in production monitoring Used in 50+ countries Covering 14 different industries Available in 18 languages

MachineMetrics Industrial IoT Platform transforms your shop floor data from insights into actions with powerful apps that reduce machine downtime, increase your throughput, and maximize profitability driven by your manufacturing equipment.

Epicor Connected Process Control provides a simple-to-use software solution that allows you to configure digital work instructions and enforce process control. It also ensures that operations are error-proof. Connect IoT devices to collect 100% time studies and process data, images and images at the task level. Real-time visibility and quality control on a new level! eFlex can handle any number of product variations or thousands of parts, whether you are a component-based or model-based manufacturer. Work instructions can be linked to Bill of Materials, ensuring that products are built correctly every time, even if changes are made during the process. Work instructions that are part a system that is advanced will automatically react to model and component variations and only display the right work instructions for what's currently being built at station.

Prodsmart is the gateway for SMB manufacturers to digitization. It is a modular, complete solution that makes any production environment ready to embrace the future of manufacturing. Prodsmart empowers SMBs by providing data. Prodsmart gives SMBs insight into their entire production. This allows them to fully understand their environment and optimize their operations. It also helps them respond quickly to changes by quickly adapting to new developments. This empowers SMBs to make informed decisions, negotiate from a position that is strong, and drive business growth.

Predator Software has been automating manufacturers around the world since 1994. They have developed and won numerous awards for their innovative software applications. Predator Software is a leader in Industry 4.0, lean manufacturing and industrial networking solutions. Predator's SFC technology includes CNC networking, OEE and machine monitoring, data collection, machine simulator & verification, tool management, gage crib management. Traveler management, CNC post processing. Flexible manufacturing systems. Robotic cell control software.

Stop problems as they happen with real time visibility from the factory floor. Mingo Smart Factory is the easiest to use, fastest to implement manufacturing analytics system that you can’t outgrow. This productivity platform is a plug-and-play solution that seamlessly works on top of your current hardware. Mingo is a manufacturing productivity and analytics tool that gives real-time visibility to the factory floor. It helps to reduce downtime, improve on time delivery and increase profitability for manufacturing companies. Mingo empowers manufacturers with analytics and manufacturing productivity software to start small, think big and move fast. It's not just software - Mingo includes sensors that will bring older machines into the 21st century. Mingo is the digital toolkit you need to reduce downtime, real time visibility, replace Excel, unlock capacity and improve OEE. Use Mingo to reduce waste and improve efficiency, as well as drive your next phase in business growth. All this from one platform. It's so efficient you'll be amazed how you managed your factory without it.

PerformOEE™, Smart Factory Software is an OEE Software Solution that is preferred by world-class manufacturers to manage real-time operational performance improvements. OEEsystems International works with some of the most innovative manufacturing companies around the world to increase their capacity, reduce costs, and drive continuous improvement. Our unique combination of Smart Factory OEE Software, PerformOEE™, and our Science of Manufacturing Methodology provides real-time visibility, control, and analysis of your manufacturing performance. This makes us The OEE People.

Our manufacturing data acquisition system offers a flexible and cost-effective solution that is user-friendly, seamlessly integrates with ERP systems, and connects effortlessly to both new and legacy machines, all while providing outstanding customer support. By linking the shop floor to the management level in real-time, it ensures that live and precise production and process data is accessible throughout your factory. This system allows for rapid and proactive responses to alerts regarding downtime, process parameters, cycle speeds, and other exceptions. Users can anticipate potential bottlenecks, swiftly adjust to production changes, and efficiently manage tool changes or late orders with our intuitive drag-and-drop scheduling feature. Additionally, the customizable business intelligence reports and dashboards empower users to make well-informed decisions, enhancing production efficiency, optimizing processes, maintaining product quality, and strategically directing Capital Expenditure priorities. With such capabilities, manufacturers can stay ahead of industry demands and improve overall operational performance.

Our innovative mobile cloud software equips your team to tackle issues on the factory floor instantly, leading to less downtime, quicker responses to production problems, and lower maintenance expenses. With a variety of solutions at hand, our platform is designed to address downtime, enhance response times, and cut down on overall maintenance costs. Uniquely, it stands out as the only solution capable of addressing multiple challenges simultaneously. Our exclusive problem-solving engine transforms significant obstacles into manageable tasks. This is achieved through L2L's alignment of machines, personnel, processes, and materials, enabling you to reach exceptional performance levels. Unlike many solutions that struggle to adapt as you grow, L2L is a scalable SaaS platform that seamlessly automates and integrates into your factory, allowing you to not just meet, but surpass your goals and performance metrics. By utilizing our platform, manufacturers gain a comprehensive tool that evolves with their needs and fosters continuous improvement.

LYNQ is revolutionizing manufacturing execution system (MES) software for innovative businesses aiming to embrace digital transformation and enhance factory efficiency. It enables efficient resource scheduling through online planning and dynamic job lists, while also providing real-time data collection and monitoring for employees, machinery, and tasks. The software features automatic data capture from equipment and other devices, allowing for exceptional analysis of factory performance, including loss visualization. The platform promotes a paperless environment on the shop floor, equipped with downtime alerts and tools for collaborative communication. With a fixed pricing model, it ensures rapid deployment within a span of less than 12 weeks. LYNQ seamlessly connects with top-tier ERP systems, machinery, and shop floor applications, whether deployed in the cloud or on-premises. In essence, it serves as a comprehensive solution for effective resource management, streamlining operations for modern manufacturing. This innovative approach positions LYNQ as a leader in optimizing manufacturing processes and enhancing productivity.

FSWorks™, a robust graphical interface, displays production and quality data in real time. This provides factory insights. FS.Net™, connects it to quality analysis, process performance insight and compliance reporting on-site or remotely. Our philosophy is simple: We work with our clients and go above-and-beyond to help them achieve their goals. We are a dynamic company. Every member of our team has the ability to make decisions in accordance with the Symbrium Way. Factory Systems™, a provider of Statistical Process Control (SPC), rugged factory floor workstations and Enterprise Quality Data Management Systems (SCADA), Supervisory Control and Data Acquisition Systems (SCADA), ANDON systems and Process Monitoring systems, Operational Equipment Effectiveness systems (OEE), ANDON systems and Process Monitoring systems, Process Monitoring systems and Human Machine Interface (HMI), Part ID and Tracking systems and other prepackaged and custom software tools and hardware for manufacturing and product testing operations around the world.

MyPlantFloor is an innovative software solution aimed at assisting manufacturers in enhancing their production workflows and maximizing the efficiency of their entire factory operations. Additionally, it provides valuable insights that can lead to smarter decision-making and increased productivity.

SmartMon serves as an OEE/MES solution designed to oversee and enhance the production processes of various machines in real-time. This platform enables users to evaluate productivity shortfalls directly in monetary terms, facilitating timely adjustments. It features modules dedicated to employee management, quality control, traceability, documentation, and rework processes. The SmartMon system is versatile and can be deployed across a diverse array of manufacturing industries, allowing for data collection from any machine or sensor. With its modular architecture and inherent adaptability, SmartMon fits seamlessly into all types of manufacturing environments, whether for small workshops with custom products or expansive factories with numerous production lines. Installation is straightforward on any machine, and the platform delivers real-time insights into production and order statuses. Additionally, SmartMon assesses quality and productivity gaps to foster corrective measures. Users can expect a substantial return on investment, as productivity enhancements of up to 15% can be realized within the initial months following implementation, making it a valuable tool for any manufacturing operation. Furthermore, SmartMon’s capabilities ensure that companies can maintain competitive edges by optimizing their production efficiency consistently.

Introducing the inaugural OEE reporting system that utilizes a dollar-based framework, enabling instantaneous computation and documentation of all OEE metrics. This innovative approach transforms all manufacturing losses into monetary values, allowing for effective integration and prioritization of losses, ensuring that plant teams consistently concentrate on the most valuable opportunities. Additionally, it offers real-time product costing insights, categorized by both process and product. This solution can be deployed independently or enhance current plant applications. It is versatile enough to be implemented at a single plant or throughout an entire enterprise, with capabilities for replication and aggregation across various sites to a central enterprise server, fostering a comprehensive understanding of operational efficiency. Such a system not only streamlines reporting but also empowers decision-makers with actionable insights to drive continuous improvement.

Raven helps manufacturers win by empowering frontline, engineering and management teams to make fact-driven productivity improvements. Raven is the only solution that combines machine data and frontline insights to provide a complete timeline of production events with context for everything that’s happening on the line — accounting for 100% of production time and OEE losses. By replacing manual tasks with Automated Downtime Labeling, workers can focus on output, identify bottlenecks and drive process improvements.

FactoryTalk® Metrics serves as a comprehensive solution for monitoring efficiency, collecting data, and analyzing the performance of manufacturing machinery. It provides essential insights into equipment performance, offering opportunities to enhance production, cut costs, and improve quality. By delivering precise reports on actual activities occurring on the production floor, this software enables manufacturers to utilize their existing resources and workforce more efficiently. Although it tracks Overall Equipment Effectiveness (OEE), FactoryTalk Metrics extends beyond mere reporting, facilitating deeper inquiries to uncover the root causes of downtime and inefficiencies, thus enabling tangible enhancements in operational performance. Many manufacturers allocate considerable investment towards their equipment but often face challenges such as limited visibility into performance metrics, unanticipated downtimes, and losses stemming from inadequate production quality. This lack of clarity hinders their ability to effectively boost OEE and ultimately achieve their operational goals. By leveraging the insights offered by FactoryTalk Metrics, businesses can finally gain the visibility they need to drive meaningful performance improvements.

Operator Systems offers a rapid and adaptable standardized solution aimed at addressing the unique challenges faced by manufacturing firms. Our solutions, which include OEE, SPC, and Quality Control, are designed for straightforward implementation and maintenance. Embracing Industry 4.0 technologies such as IIoT, predictive analytics, and cloud computing allows us to enhance our clients' effectiveness and competitiveness. Our esteemed clientele includes globally recognized industry leaders and innovators, underscoring the success of our approach. Notably, we have partnered with some of the largest manufacturing entities worldwide, including Continental, IKEA Industries, Amcor, and OSTP, resulting in over 130 implementations globally. The integration of intelligent systems and specialized software into production management is increasingly becoming a defining characteristic of modern enterprises striving to optimize efficiency, leading to significant profit and satisfaction for both customers and contractors. Furthermore, our commitment to innovation ensures that we remain at the forefront of manufacturing solutions, continuously evolving to meet our clients' needs.

Effortless integration with machinery allows you to obtain the real-time operational key performance indicators essential for managing your production efficiency effectively. No more reliance on dry-erase boards! Plex Production Monitoring, utilizing Plex Mach2, ensures smooth connectivity between machines on the production floor. Our ready-to-use software grants you rapid access to production insights without straining your resources. You remain informed at all times, thanks to easily customizable dashboards and intuitive visuals that deliver immediate feedback and current production data. Most importantly, you can trust the accuracy of the information provided. Real-time metrics facilitate ongoing improvement cycles, ensuring you’re never dealing with outdated data. This empowers you to enhance Overall Equipment Effectiveness (OEE) and minimize unexpected downtime, thereby streamlining your operations further. By leveraging these insights, your team can make smarter decisions that lead to greater productivity and efficiency.

Predator MDC is real time machine monitoring software. It automatically collects, charts, and processes real-time shopfloor manufacturing data, including OEE, idle time and machine downtime. Predator MDC improves manufacturing by providing accurate shop floor productivity metrics and KPIs to help improve operations and make better decisions. Predator MDC keeps you informed about your manufacturing performance. It measures how efficiently your machines are used, the productivity of your workers and the production rates. Predator MDC allows you to compare continuous improvement results in lean manufacturing efforts. Predator MDC organizes real-time data into actionable metrics and KPIs for availability, quality, and performance. With just a few mouse clicks, you can access KPIs or metrics for specific machines as well as rolled up KPIs or metrics for entire departments across multiple plants.

Software tailored for industrial use aims to assist in achieving your manufacturing objectives. FactoryTalk® software is engineered to foster an ecosystem of sophisticated industrial applications, encompassing the Internet of Things (IoT). The journey begins at the edge of manufacturing and extends from local installations to cloud-based solutions. Picture enhancing your industrial setting with innovative software that provides advanced design capabilities, optimizes operational efficiency, and offers benefits in predictive as well as augmented maintenance. Whether dealing with process, batch, or discrete applications, even your toughest challenges can be addressed through the synergy of Rockwell Automation's acclaimed software, hardware, and support services, ensuring a comprehensive solution for modern manufacturing needs. This integrated approach not only enhances productivity but also paves the way for future innovations in the industry.

Mapex has more than 20 years experience in the design and implementation of MES (Manufacturing Execution Systems), which allow for the capture and analysis of production control, planning, quality, and maintenance data within the manufacturing sector. Our goal is to assist industrial companies in their digital transformation by providing a technological platform that reduces costs, improves the efficiency of production plants, and positions them at the forefront Industry 4.0. Mapex products can be grouped into functional modules, which can be used independently and integrate with most ERPs. This suite of products covers all plant control requirements that modernize factories and turn them into smart factories.

Empower Your Operations. The SpencerMetrics solution excels in the automatic gathering of data from a diverse array of both digital and analog production equipment. This system seamlessly integrates data collected from machine operators on the shop floor, enabling insightful real-time analytics. Revolutionize your operations by harnessing precise machine data through straightforward connectivity and exceptional usability tailored for operators. Allow this innovative technology to handle the data collection process, granting you more time to analyze and utilize the information instead of dedicating countless hours to data gathering, cleaning, and interpretation. Ensure the accuracy of your machine data and capture invaluable operator insights without hindering productivity. When machine activity data is absent, the reliability of information is jeopardized, rendering it outdated before analysis can occur. Moreover, lacking operator data, which is essential for shop floor data collection, strips raw machine signals of the necessary context. Understanding operator knowledge is vital for minimizing potential downtime and optimizing operational efficiency.

Our enthusiasm for gathering the appropriate type of data drives us forward. We aim to equip ethical manufacturers globally with the necessary tools to gather, analyze, and reveal critical insights that enhance their competitiveness. Scout Systems was conceived from the necessity to collect data from one of the most elusive areas in any manufacturing setup—operator behavior. In October 2014, we started crafting the initial conceptual designs for what would become the modern Tracker prototypes, addressing the manufacturing sector's requirement for a single unit capable of interpreting nearly any type of signal. This innovation empowered the collection of operator-related actions through a diverse array of sensor options. Furthermore, we recognized that the demand extended beyond just hardware for signal acquisition; there was also a significant need for a cloud-based application that would enable management to effectively navigate the resultant data. As a response, Scout Systems created a comprehensive suite of web-based applications to seamlessly integrate with the hardware, ensuring that manufacturers have the tools they need at their fingertips. This holistic approach solidifies our commitment to not only meet but exceed the industry's evolving data needs.

Guidewheel's AI platform will help you get more out of existing assets, reduce costs, and make your team win. The fastest way to improve factory operation. Track downtime accurately and identify root causes for improved efficiency and utilization. Forecast throughput accurately and track planned production vs. actual. Monitor OEE in real-time and see your trend over time. Track cycles, cycle times, and performance against goals. Monitor energy consumption and look for ways to reduce costs and consumption. Find out about maintenance issues before they become a problem. Monitor conditions such as temperature, flow, humidty, and pressure. Unlock hidden capacity by revealing and addressing losses such as preventable downtimes, long changeovers and late starts. AI-driven alerts will notify you when performance is deviating from the plan. This allows your team to take corrective actions and stay on track. Delivering on time is the best way to build customer trust.

FactoryTalk® Analytics™ delivers a comprehensive range of analytics solutions, spanning from descriptive to prescriptive, enabling industrial manufacturing professionals to reach key business objectives such as enhancing overall equipment effectiveness (OEE), minimizing downtime, and improving quality or processes. The platform offers a seamless customer experience that includes everything from establishing a robust foundation for industrial data management to providing unified operational views; it combines collaborative data integration with the ability to create and implement self-service machine learning or analytical models across various environments, whether at the controller, edge, or in the cloud. By equipping domain experts with visual tools and innovative analytical templates, the solution empowers users to achieve tangible results, effectively supporting the entire machine learning process from data acquisition to value realization, while addressing critical use cases such as predictive maintenance, anomaly detection, and model process control. This holistic approach not only streamlines operations but also fosters a culture of data-driven decision-making within organizations.

ioTORQ Lean Manufacturing OEE Software allows for cost-effective, automated monitoring of production assets to identify and prioritize continuous improvement opportunities. It also determines critical manufacturing metrics in real-time, including Overall Equipment Effectiveness (OEE). With flexible IIoT gateways and low-cost sensors, unlock the power of Big Data and our cloud-based, real-time production visualization and management system, you can unlock the power of Big Data. Real-time asset performance analysis and improvement. Alerting features enable rapid intervention for unplanned events in order to minimize losses and maximize productivity. Key manufacturing metrics such as Overall Equipment Effectiveness (OEE) can be revealed. To identify the best practices, perform multi-facility benchmarking.

Redzone has taken the CPG, food and beverage manufacturing markets by storm thanks to its digital production system, which was specifically designed for continuous improvement and lean manufacturing. Customers report and sustain productivity increases of 30+% by empowering their frontline workers after their initial 90-day deployment. The Typical Outcomes - Rapid double-digit productivity increases - A system for collaborating with the workforce that reduces turnover - A culture that encourages continuous improvement and is driven by your employees, and maintained over the long-term You can connect all levels of your business with specific modules for production, quality, and maintenance. This will allow you to identify issues before they become problems and fix them!

Overall Equipment Effectiveness (OEE) serves as a crucial metric for evaluating the efficiency of machinery and equipment in industrial settings. By incorporating OEE measurement into your manufacturing workflow, you can significantly boost machine performance, minimize downtime, and enhance production quality. This metric is invaluable for tracking improvements in manufacturing productivity over time. Effective management and monitoring of equipment are essential for success. OEEasy is a web-based application designed to automatically compute the OEE of your production lines based on indicators of quality, performance, and availability. With a simple and rapid setup process, this application is compatible with all manufacturing machines and is available at an affordable price. OEEasy operates on the 4i Platform and allows for expansion beyond production capabilities by integrating with additional apps like ELT and CEnergy. Furthermore, OEEasy converts your data into insightful charts and reports, enabling you to visualize your productivity trends and performance metrics effectively. By employing this tool, manufacturers can make informed decisions that drive operational excellence.

SCW.AI provides a tailored platform for manufacturing firms of all sizes, particularly those in regulated sectors such as pharmaceuticals and food and beverage, to enhance their digital transformation initiatives with increased speed, simplicity, and scalability. By utilizing IoT devices, businesses can gather real-time shop-floor data, monitor work-order progress, manage labor resources, digitize forms, and ensure compliance with GMP regulations. This platform not only boosts factory visibility and throughput but also reduces operational costs. Furthermore, it enhances line efficiency through live performance monitoring and sophisticated analytics, while productivity is augmented with real-time tracking of labor hours and utilization. The digitization of room logs streamlines operations, ensuring adherence to GMP standards, and advanced IoT technology facilitates automatic data collection from the shop floor. Users can also create custom forms for efficient data collection. As a cloud-native technology solution, SCW.AI addresses prevalent production obstacles, ultimately elevating both visibility and performance in manufacturing environments. With SCW.AI, companies can navigate the complexities of modern manufacturing and drive significant improvements across various operational facets.

SenseAi harnesses the power of artificial intelligence to assess and track machine performance through the analysis of vibration and acoustic data. This innovative approach empowers manufacturers to swiftly pinpoint problems or inefficiencies in their production processes, enabling them to make informed, data-backed decisions aimed at enhancing overall efficiency. By utilizing SenseAi's plug-and-play, AI-driven monitoring system, manufacturers can unlock the full potential of their manufacturing operations. Designed with a convenient magnetic attachment, SenseAi effortlessly adheres to machines, facilitating performance monitoring with minimal disruption to existing workflows. Equipped with vibration, acoustics, and LIDAR sensors, the system delivers a thorough evaluation of machine performance. Users benefit from real-time monitoring and data analysis via 4G cellular connectivity, which ensures they receive immediate notifications regarding machine downtime. Additionally, the capability to monitor multiple facilities or production lines allows for a more comprehensive approach to operational oversight. Elevate your manufacturing processes through the continuous tracking of machine utilization and performance, ensuring that inefficiencies are swiftly addressed.

We have developed a comprehensive suite of digital tools specifically aimed at enhancing the productivity of manufacturers. By converting your real-time production data into actionable strategies, we help optimize both machine efficiency and team performance. Our approach involves gathering extensive real-time and historical data, then providing you with insights on how to leverage that information for increased productivity. Worximity meticulously analyzes your data, pinpointing gaps and identifying patterns that can significantly boost your team's effectiveness, leading to an impressive return on investment. Additionally, our tools seamlessly integrate all your machinery and software, offering a holistic perspective of your data across various production lines and equipment. Through real-time monitoring, front-line workers gain the ability to make well-informed decisions by evaluating machine and production line performance. Ultimately, we empower you to transform raw data into strategic insights, allowing you to enhance your bottom line by targeting opportunities that yield the greatest impact on your operations. Our commitment is to ensure that every manufacturer can benefit from these advancements for sustained success.

Modern manufacturing firms understand that merely gathering data from the factory floor is insufficient for maintaining a competitive edge. In addition to tracking labor hours, there is an increasing demand for immediate insights and solutions. User-friendly information "tools" empower management to enhance scheduling, eliminate production bottlenecks, reduce waste, decrease downtime, and optimize both machine efficiency (OEE) and labor resources. This innovative functionality is encapsulated in the FACTIVITY MES MODULES, a suite of software "tools" designed to refine production processes, cut costs, and boost on-time delivery rates. FACTIVITY’s Shop Floor Data Collection Software (SFDC) stands out as one of the most user-friendly MES Manufacturing Execution System software options available, being both easy to install and intuitive to operate. From the outset, it has been crafted specifically for touch screens, featuring a proprietary operator push button user interface (UI) that ensures an exceptional user experience on the factory floor. Ultimately, this blend of technology and usability allows manufacturers to gain a significant advantage in today's fast-paced market.

NoMuda VisualFactory, the Lean Manufacturing Software, helps complex assembly companies implement lean best practices in a simple, consistent, and sustainable manner. Our customers have better control over their shop floor operations, with 6--10% productivity increases and elimination of manufacturing errors. We also provide real-time visibility to the Shop Floor and Management about production status. We have relationships with some of the most prominent manufacturers around the globe, with installations in North America, Europe and India. For a one-on-one demonstration, contact us to discover the benefits.

Monitoring equipment can provide insight into possible breakdowns before they occur. 40% of manufacturers don't have any visibility into their systems' status and only 50% are aware of a problem once it occurs. Sapphire Automation's Deep Dive Product Manager dashboard provides real-time machine metrics and statistics. It is open architecture and scalable. The manufacturing industry is constantly challenged with the need to maximize equipment productivity, increase yield, minimize operational losses and reduce scrap. Sapphire Automation solutions in the automation/control space provide tools to address these issues very efficiently. This GUI-driven interactive system was developed by industry veterans and integrates easily to other manufacturing systems. It logs data in real time and generates required reports.

ShopVue stands as a reliable manufacturing execution software (MES) solution, trusted by innovative manufacturers for over three decades to streamline their production processes. Embrace the principles of Industry 4.0 within your production environment. With ShopVue’s comprehensive toolset, you'll gain an overarching perspective of your manufacturing activities through real-time insights and a transition to a fully paperless system. Take charge of your labor data on the shop floor and make informed decisions regarding production enhancements based on concrete data rather than mere estimates. By eliminating paper across your entire facility, you can save valuable time while boosting precision in all aspects of manufacturing. ShopVue meticulously monitors every phase of production from inception to completion, delivering vital manufacturing insights that ensure your operations run smoothly. Moreover, with direct connectivity to your machinery controls, you can attain 100% accurate performance metrics with minimal effort required, further enhancing operational efficiency. Implementing ShopVue will empower your organization to move towards a more effective and modern manufacturing landscape.

Provideam's OEE monitoring software has been specifically created to meet the needs of manufacturing enterprises by allowing them to track and analyze the efficiency of their production machines and lines. It aligns with contemporary management strategies, including Total Productive Maintenance (TPM), Six Sigma, and Lean Manufacturing principles. By identifying the root causes of productivity losses, Provideam enables businesses to minimize these setbacks, enhance output, and increase profitability. Our objective is to deliver a robust Overall Equipment Effectiveness (OEE) monitoring solution that addresses your continuous operational needs. Whether you are tracking a single machine or hundreds of them, Provideam's system is adaptable, making it effortless to expand from a single unit today to a comprehensive plant-wide implementation tomorrow. This scalability ensures that as your operations grow, your monitoring capabilities can easily keep pace.

Thrive is a downtime monitoring solution that was developed over a decade from the feedback of valued customers. It was designed with the operator in view. It is easy to install, simple to use, and provides concise reporting. All this via a dashboard that puts downtime insight at the forefront. Thrive's downtime monitoring solution is perfect for manufacturers who are replacing inefficient paper-based systems. It also helps those who need to track downtime and who are focused on OEE, the most important metric. Food and beverage companies, brick, stone and cement related construction material organizations, pharmaceuticals and automotive manufacturers, as well as apparel and textiles manufacturers, machine manufacturers and all others. It is a great tool for forward-thinking manufacturers looking to cut costs, eliminate waste, and drive continuous improvement.

Aptean OEE is a comprehensive production monitoring solution designed to enhance follow-up and optimization, offering a holistic view of production effectiveness while laying the groundwork for meaningful improvements. It supplies real-time production data accessible to all organizational levels, complemented by timely reports and robust analytical tools that ensure complete visibility and control over manufacturing performance at all times. This system allows for precise OEE monitoring of machines across various industries, regardless of their type or age, eliminating the need for lengthy IT setups during connection and deployment. Additionally, it fosters continuous improvement, driving increased efficiency and productivity through a platform that provides in-depth production data, visualization capabilities, and essential decision-making tools. Ultimately, it significantly reduces the effort required to monitor production performance effectively. By streamlining these processes, businesses can focus more on strategic initiatives that enhance overall productivity.

Our OEE Toolkit Software Suite allows for the evaluation of machine performance across discrete, batch, and continuous production systems. This comprehensive suite, which includes the OEE Toolkit and four additional optional modules, empowers users to analyze losses and enhance production efficiency through data-driven insights aimed at continuous improvement. At the core of this toolkit lies OEEblue (OEE Toolkit 7.0), a factory analyzer that equips all stakeholders with essential information. It also offers an in-depth examination of events from each shift and supports both retrospective and real-time manual data entry. There are five compelling reasons why numerous manufacturers, plants, and production lines have adopted this solution. OEEblue accurately captures all production data, whether automatically, semi-automatically, or manually, ensuring reliability. Furthermore, it presents real-time visual information regarding any manufacturing equipment, facilitating better decision-making processes in production environments. This capability not only streamlines operations but also fosters a culture of continuous improvement across various sectors.

In contrast to traditional resource planning systems that look to the past, FactoryMRI® empowers you to concentrate on the future, granting you full command over your manufacturing processes. Featuring a web-based managerial dashboard, it enables you to enhance plant efficiency and identify issues early enough to address them effectively. You can access and modify data relating to both upstream and downstream manufacturing activities. To guarantee a successful deployment and to bolster your organization's achievements, every FactoryMRI® package comes with application engineering and consulting services from six-sigma black belts and lean manufacturing experts, which encompass plant configuration and modification, excellent project management, comprehensive training, tailored reporting, and ongoing follow-up meetings to ensure continuous improvement. This integrated approach not only optimizes operations but also fosters a culture of accountability and proactive problem-solving within your team.

Epicor Advanced Manufacturing Execution System is designed for plastic molders, manufacturers who use repetitive processes and those who have an assembly process that involves multiple machines. It is designed to assist floor operators in monitoring and optimizing their plant operations. Advanced MES helps manufacturers monitor their business and control it with real-time information on plant and machinery. The system allows users to identify inefficient allocations of resources to find new capacity for the business. It can also be used to record machine downtime, scrap and material waste in each production cycle. The software provides real-time monitoring of processes, scheduling in real time and visibility into operations. Users can view production details and descriptors and monitor up to 100,000 cycles. Maintenance teams can access machine condition reports for planning preventive maintenance. Advanced MES integrates accounting and manufacturing estimating capability.

The manufacturing software tool revolutionizes data collection by converting it into real-time analytics, enabling floor personnel to access critical information that drives immediate action. Plant Floor Intelligence, Reveal's solution for Industry 4.0, enhances factory operations by integrating artificial intelligence with human insight, ultimately leading to reduced losses and increased profits. Powered by Reveal's AI, this software acts as a decision-making engine, continuously monitoring the entire manufacturing process around the clock and promptly notifying the appropriate individuals to intervene before potential losses arise. The PFI system is a comprehensive solution that includes the Reveal product, which is deployed and pre-configured for seamless integration, alongside rapid adoption services and standardized operating procedures that empower factory employees to become proactive problem solvers. This innovative approach not only optimizes processes but also fosters a culture of continuous improvement on the shop floor.

The Visual Factories Digital Performance Monitoring platform offers a user-friendly solution for discrete manufacturers across various sectors to gain insight into their factory operations. By understanding what occurs at each phase of the production line, challenges can be swiftly tackled! This cloud-based tool evaluates the performance of every machine, ensuring that everyone, from operators to floor managers and executives, has access to the critical information necessary for maximizing productivity and establishing achievable objectives. Visual Factories delivers an automated cloud solution aimed at helping manufacturers enhance their productivity, simplify intricate operations, and set realistic goals. With its easy installation on any machine, factory managers can gain improved visibility into their manufacturing processes, enabling them to pinpoint operational inefficiencies effectively. Furthermore, the platform generates real-time reports tailored for middle management, facilitating informed decision-making. This comprehensive approach ensures that all levels of management can collaborate efficiently to drive continuous improvement in production.

Achieve total transparency, management, and enhancement of production and processes throughout your organization with our suite of Manufacturing Execution Systems (MES). The Opcenter Execution MES solutions refine manufacturing activities by precisely mirroring design, engineering, and operational data in the creation of final products. By delivering a holistic digital twin to the factory environment, we expedite production through the digital integration of enterprise systems with automated manufacturing machinery. Simplify the challenges presented by modern products and production methods to guarantee that items are manufactured as intended, punctually, and within budget constraints. Ensure that personnel on the floor, raw materials, supplied components, and ongoing work are perfectly positioned at the appropriate times to streamline production workflows. Additionally, Opcenter Execution significantly reduces cycle times by identifying and executing the most effective production sequences, enhancing overall operational efficiency. Ultimately, this comprehensive approach not only improves productivity but also supports strategic decision-making at every level of the enterprise.

A comprehensive system that tracks productivity throughout a manufacturer’s worldwide operations is revolutionary in the current competitive landscape. By consolidating real-time data collection from every facet of the manufacturing workflow, it delivers immediate feedback alongside in-depth analytics concerning all utilized materials and machinery. This empowers businesses to address issues and make adjustments quickly, thereby reducing costs and minimizing downtime. Cogiscan’s Factory Intelligence application, designed specifically for the electronics manufacturing sector, serves as an exceptional management tool, ensuring constant awareness of shop floor activities. It grants complete visibility across all machinery types and brands, facilitating effortless monitoring of ongoing operations. Our user-friendly, centralized dashboards allow for quick status updates from any location, whether you’re in the factory, at your home office, or traveling. There's no need for constant communication via calls or emails; checking the status is as straightforward as accessing a webpage from any device. With this innovative approach, manufacturers can stay ahead of the competition and optimize their productivity like never before.

JIKKO serves as an innovative platform for enhancing collaboration and communication to boost overall performance. As a Manufacturing Execution System (MES), it prioritizes user engagement, elevating the efficiency of operations and manufacturing by ensuring that every team member is actively involved. The system features two primary interfaces: one designed for operators and associates, and another tailored for management and support personnel. JIKKO's modular design enables users to customize their experience by selecting functionalities that meet their specific requirements. This MES provides valuable insights that assist decision-makers in understanding how to optimize current plant floor conditions, thereby increasing production output. Functioning in real-time, an MES plays a crucial role in manufacturing and operations, effectively tracking and documenting the entire process of converting raw materials into finished products. By managing various production elements, including inputs, personnel, machines, and support services, MES empowers organizations to enhance their operational efficiency significantly. Ultimately, JIKKO represents a comprehensive solution that bridges the gap between teams and processes, fostering a more integrated approach to manufacturing.

Enhance your operational efficiency with our real-time monitoring solutions designed to boost productivity across various industries. Introducing Vedois OEE, a module that automatically elevates productivity by adapting to customer needs; it keeps a vigilant eye on machines, operators, and processes, sending alerts via pop-ups, emails, and audible signals when discrepancies arise. Meanwhile, Vedois Planning ensures optimal productivity through effective scheduling, seamlessly integrated with the Vedois OEE system, allowing for real-time communication and updates throughout the production workflow. Additionally, Vedois Maintenance Control streamlines machine management and maintenance planning on the factory floor by facilitating the creation of online service orders for maintenance teams. Lastly, the Vedois Quality module ensures comprehensive oversight of any non-conformities that occur during the manufacturing process, promoting consistent quality assurance. Together, these modules form a cohesive system that not only enhances productivity but also fosters a proactive approach to maintenance and quality control.