Alternatives to Plant IT

With a legacy spanning over 50 years in manufacturing, Epicor Kinetic has built a reputation for providing tailored industry-specific solutions globally. Central to the Epicor approach are genuine, long-lasting partnerships, ensuring solutions adapt to dynamic business needs. Kinetic -- the global, AI-powered cloud ERP designed specifically for discrete, mixed-mode, and make-to-order manufacturers in the small and mid-market spaces -- not only addresses current demands but also steers businesses towards Industry 4.0 and smart manufacturing. This forward-thinking approach is complemented by the Epicor commitment to leadership in cloud solutions with unmatched security, simplicity, and support. The Epicor Kinetic user-friendly interface lets average users turn business data into actionable insights and create compelling reports that drive productivity. By leveraging the latest AI, ML, and IoT technologies, the Kinetic user experience facilitates a smooth shift to advanced manufacturing processes. Epicor Kinetic, while primarily cloud-based, also supports on-premises and hybrid models, offering versatile deployment options. Kinetic accelerates customer ambition with solutions for maximizing productivity, growth, and efficiency. That's what makes Epicor the essential partner for the world's most essential businesses.

OmegaCube has been revolutionizing the way businesses run their business since 1999 through technology adoption. OmegaCube ERP, its flagship product, is a unique enterprise resource management (ERP) solution that focuses exclusively on manufacturing and distribution. It serves the needs of aerospace, automotive, metal fabrication, electronics, and medical devices. The software was designed to automate workflows and help companies improve their operational efficiency. Our proprietary developer studio allows users to customize or extend the software, create their own applications, and incorporate unique business rules with minimal programming. It allows users to access ERP from any web browser and hand-held device from anywhere. The software can be hosted either on-premise or off premise. OmegaCube offers the necessary implementation expertise to ensure success. Our proven implementation method has helped companies of all sizes to realize their business vision.

Fishbowl is the best-selling software for warehouse and manufacturing management. Fishbowl is a software that allows small and medium-sized companies, such as manufacturers, distributors, or service providers, to seamlessly integrate advanced inventory features into QuickBooks. It offers multi-location tracking, bill of materials, billing, shipping, auto reorder points and integrations with EDI shopping carts, merchant service, and other business solutions. Fishbowl is an excellent choice if you're looking for an affordable solution to manage inventory. It can help your company take advantage of the latest technology in order to streamline operations and save money.

The ultimate MRP solution for small manufacturers! MRPeasy offers an affordable, user-friendly, and cloud-based MRP system tailored specifically for small manufacturing businesses. Transform your customer orders into manufacturing orders and let the system schedule them automatically. It effortlessly books items from your inventory, and if needed, initiates purchase orders on your behalf. Depending on the real-time requirements, MRPeasy allows for both forward and backward scheduling. Automated checks ensure the availability of workers, workstations, and materials. Maintain a comprehensive overview of all your operations at all times! MRPeasy also smoothly integrates with premier accounting software such as QuickBooks and Xero, along with e-commerce platforms like Shopify and WooCommerce. This integration creates an all-encompassing business management solution that meets your every need.

Katana Cloud Inventory platform gives you a live look at your business, including live inventory and manufacturing management, batch tracking for end-to-end traceability, a Shop Floor App for total floor-level control, open API, and a growing channel partner network. Real-time inventory insights Access real-time inventory data for informed decisions, proactively preventing stockouts and overstock. Gain complete visibility into product locations, arrivals, and quantities, ensuring efficient operations and precise stock control. Built-in purchase order management Make informed purchasing decisions based on precise material requirements and reorder points. Issue purchase orders directly from Katana and track delay risks to meet customer demand.
 Manufacturing operations management Define your bill of materials and operations to optimize production scheduling, maintain optimal levels of raw materials and finished goods, and accurately track manufacturing costs for streamlined production. Omnichannel sales management Centralize all your B2B and B2C sales orders to quickly identify available items for sale and significantly optimize your order fulfillment process, leading to improved operational efficiency.

Mar-Kov is a leader in providing cost-effective software solutions to the pharmaceutical, chemical and cosmetics, flavors, fragrance, paints and coatings, as well as food industries. Mar-Kov provides robust traceability solutions to process, batch, or formulation-based manufacturers. This helps businesses automate their daily routines and streamline operations while complying with regulatory requirements such as HACCP, FDA, etc. This solution promotes paperless inventory through the use of barcoding and an electronic batch record system.

The PINpoint MES solution consists of PINpoint V5 MMES Software and Targeted Services. This solution can significantly increase production output and quality. -Resolve production scheduling and sequence issues once and for all -Unlocking and harnessing your best operators' knowledge and experience -Identifying inefficiencies and eliminating them from your process and operator habits -Reduce chronic "fire fighting" and establish a mindset of continuous improvement Dramatically increasing operator engagement These are the results of world-class manufacturers using PINpoint MES solutions in their Industry 4.0 digital transformations. You can too! The best part? Our solution delivers results starting on Day 1.

Execute complex processes efficiently for enterprise distributors and manufacturers. Infor®, M3 is a cloud-based manufacturing and distribution ERP system. It leverages the most recent technologies to offer an exceptional user experience, powerful analytics, and a multicompany platform that supports multicountry and multisite users. CloudSuite™, which includes Infor M3® and related CloudSuite™, industry solutions, offers industry-leading functionality in the chemical, distribution and equipment, food and beverage, as well as other manufacturing and distribution industries. Multisite, multicompany and multicountry support is available for 25+ languages and 50+ nations. Personalized, role-based homepages that are accessible via a variety of browsers and devices can increase productivity. You can take advantage of the built-in functionality to help you in your chemical, distribution, equipment, food, beverage, and industrial manufacturing industries.

SafetyChain is the #1 plant management platform. It improves yield, maximizes productivity and ensures compliance for process manufacturer. SafetyChain has been trusted by more than 1,500 facilities. It is the only enterprise solution that unites production, quality, safety and supplier management.

Enhance the efficiency of your plant floor through high-definition visibility, foolproof management, and a real-time production environment that seamlessly integrates with your ERP by design. Traditional ERP systems were not specifically built for manufacturing execution, and relying on post-production information, or “back-flushing,” does little to aid in controlling output during the manufacturing process. Plex’s Manufacturing Execution Suite (Plex MES) offers real-time production oversight, providing immediate access to manufacturing data for comprehensive visibility and effective closed-loop control. This adaptable, cloud-native solution is crafted for straightforward deployment, standardization, and seamless integration with your existing corporate ERP. The suite comprises a collection of unified shop floor applications operating on a shared database, minimizing the potential for disruptions or errors caused by inter-application connections. With a focus on a paperless environment, it is user-friendly, empowering operators to boost productivity while eliminating manual process errors, ultimately transforming the way manufacturing operations are conducted. By integrating these systems, businesses can achieve a more streamlined and efficient manufacturing process.

To optimize your shop floor, combine manufacturing, MES and supply chain software. Learn how DELMIAworks, formerly IQMS, can help you improve visibility into every aspect your manufacturing operation and solve the most difficult production problems. Reduce downtime and increase manufacturing efficiency, quality, profit margins, and quality. Real-time data access across the entire supply chain can improve decision making. All ERP, manufacturing, MES and supply chain requirements can be handled by one system. Automating your business can lower your investment and maintenance costs. Our simple-to-use solution will double your plant output, eliminate human error, and improve the efficiency of production planning. To eliminate unplanned downtime, increase throughput and reduce downtime, manage, track and monitor all aspects of the production process. OEE graphs and charts are dynamically updated with performance data and quality data in real time.

Datacor ERP is a fully integrated enterprise resource management (ERP) solution that was created by Datacor for the chemical distribution and process manufacturing industries. Datacor ERP connects people, processes, and departments across all operations to integrate the business environment. Process manufacturers have their own features, such as Cradle-to-Grave lot tracking and compliance with cfr21Part 11. Distribution-specific features include rebates, price support (CUPS), and multi-source purchasing.

Mapex has more than 20 years experience in the design and implementation of MES (Manufacturing Execution Systems), which allow for the capture and analysis of production control, planning, quality, and maintenance data within the manufacturing sector. Our goal is to assist industrial companies in their digital transformation by providing a technological platform that reduces costs, improves the efficiency of production plants, and positions them at the forefront Industry 4.0. Mapex products can be grouped into functional modules, which can be used independently and integrate with most ERPs. This suite of products covers all plant control requirements that modernize factories and turn them into smart factories.

ShopVue stands as a reliable manufacturing execution software (MES) solution, trusted by innovative manufacturers for over three decades to streamline their production processes. Embrace the principles of Industry 4.0 within your production environment. With ShopVue’s comprehensive toolset, you'll gain an overarching perspective of your manufacturing activities through real-time insights and a transition to a fully paperless system. Take charge of your labor data on the shop floor and make informed decisions regarding production enhancements based on concrete data rather than mere estimates. By eliminating paper across your entire facility, you can save valuable time while boosting precision in all aspects of manufacturing. ShopVue meticulously monitors every phase of production from inception to completion, delivering vital manufacturing insights that ensure your operations run smoothly. Moreover, with direct connectivity to your machinery controls, you can attain 100% accurate performance metrics with minimal effort required, further enhancing operational efficiency. Implementing ShopVue will empower your organization to move towards a more effective and modern manufacturing landscape.

SmartMon serves as an OEE/MES solution designed to oversee and enhance the production processes of various machines in real-time. This platform enables users to evaluate productivity shortfalls directly in monetary terms, facilitating timely adjustments. It features modules dedicated to employee management, quality control, traceability, documentation, and rework processes. The SmartMon system is versatile and can be deployed across a diverse array of manufacturing industries, allowing for data collection from any machine or sensor. With its modular architecture and inherent adaptability, SmartMon fits seamlessly into all types of manufacturing environments, whether for small workshops with custom products or expansive factories with numerous production lines. Installation is straightforward on any machine, and the platform delivers real-time insights into production and order statuses. Additionally, SmartMon assesses quality and productivity gaps to foster corrective measures. Users can expect a substantial return on investment, as productivity enhancements of up to 15% can be realized within the initial months following implementation, making it a valuable tool for any manufacturing operation. Furthermore, SmartMon’s capabilities ensure that companies can maintain competitive edges by optimizing their production efficiency consistently.

Epicor Advanced Manufacturing Execution System is designed for plastic molders, manufacturers who use repetitive processes and those who have an assembly process that involves multiple machines. It is designed to assist floor operators in monitoring and optimizing their plant operations. Advanced MES helps manufacturers monitor their business and control it with real-time information on plant and machinery. The system allows users to identify inefficient allocations of resources to find new capacity for the business. It can also be used to record machine downtime, scrap and material waste in each production cycle. The software provides real-time monitoring of processes, scheduling in real time and visibility into operations. Users can view production details and descriptors and monitor up to 100,000 cycles. Maintenance teams can access machine condition reports for planning preventive maintenance. Advanced MES integrates accounting and manufacturing estimating capability.

Producers like yourself possess the expertise required to maneuver through the intricate hurdles of remaining competitive in today’s market landscape. This is applicable across a wide range of sectors, including pharmaceuticals, consumer goods, food and beverage, mining, and chemicals. Therefore, embracing the latest technological innovations is essential for advancing your ongoing digital transformation efforts. Throughout your organization, from the control room to executive meetings, users of process systems consistently grapple with the challenge of optimizing productivity while managing budget limitations and resource availability, all while tackling shifting operational risks. By addressing these challenges head-on, you can unlock significant productivity enhancements across your facility with the PlantPAx distributed control system (DCS). The features of this system can greatly influence the lifespan of your plant operations, ensuring that integrated and scalable systems enhance productivity, boost profitability, and minimize operational risks. Ultimately, investing in such advanced systems can lead to a more resilient and efficient production environment.

Successfully managing the intricate operations of enterprise manufacturers and distributors is crucial for business growth. Infor M3 stands out as a cloud-centric ERP solution tailored for manufacturing and distribution, utilizing cutting-edge technologies to enhance user engagement and deliver robust analytics across various companies, countries, and sites. Alongside Infor M3, the CloudSuite™ industry solutions offer top-notch functionality for sectors such as chemicals, distribution, equipment, fashion, food and beverage, and industrial manufacturing. To maintain a competitive edge, agility is essential. The latest features provide enhanced data-driven insights and optimized workflows, empowering you to make well-informed decisions swiftly and take decisive action when necessary. Ultimately, embracing these advancements can significantly enhance operational efficiency and responsiveness in today's dynamic market.

BatchMaster Manufacturing ERP Solutions can be used by formula-based process manufacturers in the Food, Chemical, Nutraceutical, and Life Sciences industries. Our software supports batch production, formulation, packaging management, batch production, quality and recall, lot traceability & rappel, industry-specific compliance, planning, scheduling, mobile warehousing, and other process manufacturing functions. Manufacturers can use their existing financial systems to run our process manufacturing application, including QuickBooks, Sage 100&300 and Microsoft Dynamics GP. We offer an ERP solution for manufacturers looking to replace or upgrade existing business systems. It supports specific manufacturing, financials and sales as well as supply chain, purchasing and customer service. Our applications are available on-premise (purchased), and in the cloud (monthly subscription programs).

FreePoint Technologies' ShiftWorx provides a ‘holistic’ shopfloor management platform that when applied in whole or in succession affords manufacturers a production optimization solution backed by Toyota Production System (TPS) consulting expertise. ▪ Fully customized modular suite of products. ▪ Toyota Production System (TPS) expertise ▪ Measures and monitors critical production areas. ▪ Managed Services included. ▪ Cloud-connects equipment of any age, type or brand. ShiftWorx is a unique grouping of modules that provide an end-to-end solution for continuous improvement across the production floor. ▪ Production Management - Real-time information on machine performance, jobs, and operator workforce. ▪ Performance Analysis - Metrics at the machine, line or plant for historical, situational and predictive insights. ▪ Quality & Compliance - Benchmarking, standards and procedures to meet audit and compliance regulations. ▪ Team Member Development & Performance - Operators have better tools for creating value added work. Measure, Analyze, and Improve with ShiftWorx! Contact us for a complimentary consultation from our TPS experts! Schedule a software demo specific to your Industry today!

ProSoftXP delivers comprehensive access to real-time logistics, contracts, and accruals, ensuring a seamless flow of information. With exceptional risk management tools that include built-in lot control and traceability features, ProSoftXP enhances operational effectiveness. Our logistics management system is designed to elevate efficiency within your logistics and accounting teams to an advanced and integrated level. Drawing on three decades of experience in providing software solutions tailored to the agri-business sector, ProSoftXP's cannabis management software offers a powerful solution featuring full traceability and lot tracking for every plant, all in accordance with the Cannabis Act's requirements. Additionally, ProSoftXP presents unique modular solutions that cater to all your agronomy needs, encompassing process manufacturing monitoring and product costing. A specialized module for analyzing plant food enables the formulation of nutrient blends based on user-defined specifications. Lastly, ProSoftXP efficiently manages the multimodal transport of products or bulk commodities, ensuring smooth logistics operations.

The machines located throughout our manufacturing facility and enterprise are conveying important information. Utilizing FactoryTalk® View software allows you to obtain a coherent and consistent narrative, from individual machine-level HMIs to comprehensive visualization solutions that span your entire organization. This all-encompassing software package addresses HMI needs across process, batch, and discrete applications. With clear visual displays and a unified programming language, along with an extensive library of faceplates, you can ensure that your insights into machine performance are optimal. When employees at various organizational levels share the same machine perspectives, it enhances your ability to oversee production effectively, creating a unified vision that everyone can support. As the industry continues to evolve, navigating changes in processes, operational growth, and additional factors can be quite complex. Our HMI solutions are specifically designed to tackle today's challenges while also preparing you for future opportunities, ensuring that your success remains a top priority. This forward-thinking approach enables you to adapt quickly in a rapidly changing environment.

Lantek MES represents a suite of tools designed for businesses seeking a comprehensive and effective method to oversee and enhance their production operations, allowing for real-time monitoring of various tasks occurring on the shop floor. By analyzing machine capacity, the system facilitates the optimization of order initiation and the creation of CAD/CAM tasks. It accommodates various manufacturing needs, whether sourced from management systems or imported from design files such as DWG and DXF. Among these tools, Lantek MES Manager serves as the specialized MES software for sheet metal, orchestrating all manufacturing activities within the facility, from the initiation of work orders to the finalization of the product. This integration ensures that every step of the process is efficiently managed and executed, contributing to improved productivity and resource allocation.

Customize models, refine designs, and export with precision. PlantFCE Model Builder offers 3D modeling for process plants. Model Builder can be used to estimate costs for engineering projects. View real-time updates as you edit a scene in the rendering window. Get low lock-in with PlantFCE Model Builder* PlantFCE Model Builder can export and import 3D models to and from industry-standard 3D model formats like GLB, OBJ, or STL files. Reduce errors and save time with automated clash check built right in.** PlantFCE Model Builder's automated clash check** reduces the time spent on clash check sessions and gives you more time to work on your project. Download for Windows (from the Microsoft Store) and Mac (available on Intel and Apple silicon Macs) on our website Training Contact us through the contact page on the PlantFCE website if you would like training for your organization. Documentation You can find documentation for Model Builder on the PlantFCE website. NOTES *Exporting through Model Builder does not include Model Builder specific functionality like properties set on objects or features specific to Model Builder. **Clash check will be released as part of version 2

Deacom, a solution provided by ECI Software, offers a robust ERP system equipped with extensive features tailored specifically for expanding manufacturers in the batch and process sectors. By consolidating all necessary functionalities into a single platform, businesses can alleviate the complications associated with managing multiple systems and eliminate the inefficiencies that often accompany traditional ERP approaches. Building on a solid initial framework, Deacom has progressively enhanced its software, consistently utilizing the same core objects to expand its capabilities. Our commitment to simplicity is paramount, fostering a user-friendly experience and ensuring uniformity across the entire ERP system. The Deacom ERP solution is continually advancing, and our commitment to a rapid development cycle, paired with the Kaizen philosophy, guarantees that our technology adapts and evolves alongside the demands of the industry. This approach not only keeps our software relevant but also allows us to better serve our customers' changing needs.

Gain command over your manufacturing floor by achieving complete insight into your production process while ensuring seamless connectivity with your ERP systems. This can be accomplished through the automation of tasks, reduction of errors, enhancement of in-line quality, and facilitating effective communication between upper management and the shop floor. With a holistic and real-time perspective of your entire production lifecycle, both you and your clients benefit from thorough traceability and operational monitoring. Despite advancements, many manufacturing facilities still rely on manual data entry. Plex's intuitive, paperless operator Control Panel streamlines operations, minimizes human mistakes, and boosts efficiency. Plant personnel can also reduce compliance risks with database-driven traceability and immediate in-line quality oversight. Unlike traditional MES/MOM systems that consist of various applications linked via complicated integrations, Plex offers a cohesive solution — presenting a single user interface where applications are designed to function collectively, enhancing overall operational efficiency. This innovative approach not only simplifies processes but also empowers teams to focus on continuous improvement and customer satisfaction.

A Manufacturing Execution System (MES) is a specialized software that links, oversees, and manages the intricate flow of manufacturing data and information systems within a production facility. By streamlining the execution of manufacturing tasks, it significantly boosts production efficiency and output. Positioned as a functional information layer between Enterprise Resource Planning (ERP) systems and process control software, MES provides manufacturers with immediate insights, adaptability, and the ability to enhance operational efficiency. This software integrates real-time production data from various sites, factories, and vendors, while also connecting automation technology with business applications. An effective MES serves as a production-centric tool that effortlessly merges with existing business frameworks, functioning similarly to traditional ERP systems tailored for the manufacturing sector. Consequently, MES leads to improved visibility, better control, and optimized production processes throughout the organization, ultimately contributing to a more agile manufacturing environment.

Vicinity helps batch manufacturers work more efficiently, produce better products, and drive smart growth. We offer a software system that can accommodate the complex requirements of formula-based manufacturing. Vicinity software can help you eliminate redundant, basic, or multiple disconnected systems and maximize your manufacturing capabilities. We assist formula-based manufacturers in managing unlimited recipes, improving inventory visibility and control and quality assurance, eliminating redundancies, and reducing costs. We are committed in providing a cost-effective, feature-rich solution that is affordable to all businesses, regardless of their stage of growth. Vicinity's flexibility makes it a top choice for chemical manufacturers, food producers, as well as brewers. It integrates easily to key platforms, such as Microsoft Dynamics or QuickBooks, to provide a comprehensive software solution.

Aligned Product Wheels™ are used by Phenix scheduling and planning software to optimize inventory changeovers and inventory changes, and align production with business goals such as customer service, cost, and working capital. Schedules are used to determine the order and timing of production of hundreds of products from multiple production lines. Correct production sequences reduce changeover costs. Every out-of-sync product makes it more difficult to changeover and costs time and money. The correct cycle times are balanced between inventory costs and changeover costs. Too short or too long cycles can cause problems with customer service and inventory. Phenix product wheels assign product family lines to product lines and optimize the production sequence for minimal changeover loss.

Introducing the inaugural OEE reporting system that utilizes a dollar-based framework, enabling instantaneous computation and documentation of all OEE metrics. This innovative approach transforms all manufacturing losses into monetary values, allowing for effective integration and prioritization of losses, ensuring that plant teams consistently concentrate on the most valuable opportunities. Additionally, it offers real-time product costing insights, categorized by both process and product. This solution can be deployed independently or enhance current plant applications. It is versatile enough to be implemented at a single plant or throughout an entire enterprise, with capabilities for replication and aggregation across various sites to a central enterprise server, fostering a comprehensive understanding of operational efficiency. Such a system not only streamlines reporting but also empowers decision-makers with actionable insights to drive continuous improvement.

Expertune PlantTriage stands out as an award-winning PID tuning software, crafted by a team boasting extensive expertise in controls spanning hundreds of years. This innovative tool continuously observes your plant, swiftly pinpointing issues as they arise. It evaluates and ranks information based on both technical and economic considerations, assisting in uncovering the root causes of problems while offering a comprehensive suite of analytical tools aimed at addressing them effectively. With round-the-clock surveillance, Expertune PlantTriage diligently monitors processes every day of the year, detecting issues in real time. It quickly highlights control loops that significantly influence business profitability, production efficiency, reliability, and overall quality. Leveraging a Big Data methodology, the root cause identification feature expedites the discovery of the underlying reasons for disruptions. Additionally, through Active Model Capture Technology, it enables automatic tuning of control loops for peak performance, achieving optimal settings in mere minutes and simulating the precise response characteristics desired. In summary, Expertune PlantTriage not only enhances operational efficiency but also empowers organizations to maintain high-quality standards.

MANUFACTURO is a dynamic, cloud-based software solution designed for the modern high-change manufacturing industry.

The manufacturing sector is not a uniform landscape when it comes to software solutions. It is essential for small to medium-sized manufacturers to have access to tailored tools similar to those utilized by large enterprises. IMCO Software bridges this gap by providing innovative technology for manufacturers of all scales. With a focus on the unique needs of smaller businesses, IMCO – CIMAG MES empowers manufacturers to enhance productivity, boost efficiency, and reduce expenses. Features such as immediate communication of quality control concerns, automatic updates to quality control parameters, and error prevention through proactive maintenance are instrumental. Additionally, it offers a realistic, current production timeline that minimizes response times to challenges and reduces the amount of working capital allocated to inventory. The system provides comprehensive real-time visibility throughout the organization, allowing for unprecedented monitoring capabilities. IMCO - CIMAG MES stands out as a cutting-edge shop floor management solution that fulfills all 14 ISO standards, ensuring that every manufacturer can operate at their best. This commitment to quality and efficiency makes it an invaluable asset in the modern manufacturing environment.

Our ERP/MES* software suite will bring your plant to Industry 4.0 in the office, yard and plant. By giving your employees the tools they need to do more in less time, you will not only increase your profits but also improve their job satisfaction. EFFECTO OnSite provides all the modules necessary to control your plant in real-time and accelerate your production cycle from the purchase of wood to the shipment of the finished product. Process automation reduces the amount of paper entries teams must make and the amount of Excel manipulations they are required to do with a higher production rate and a lower error rate. This allows employees to focus more on tasks that add value and increase sales.

RGM Software Services presents Manufacturing Vision, a comprehensive enterprise resource planning (ERP) solution tailored for job shops and manufacturers involved in made-to-order, discrete, and process production. This software boasts an extensive range of functionalities, such as order entry and invoicing, tailored quotations, production oversight and costing, inventory management, pricing estimates, order inventory, procurement, and accounting, among others. Additionally, it features specialized capabilities like consignment inventory management, online order processing, custom software development, and integration of MSDS reports. The system is specifically designed for discrete, process, or job shop/made-to-order manufacturers, incorporating unique product structures for discrete manufacturing, specialized Bill of Materials and routings for job shop and made-to-order operations, and formulas for batch processing. Moreover, it includes MSDS integration to manage hazardous ingredients and facilitate consignment inventory processing. This user-friendly, practical MRP II closed-loop manufacturing management software promotes a straightforward, cost-effective implementation process, ensuring that manufacturers can quickly adapt to its capabilities and optimize their operations.

Experion®'s PlantCruise leverages the robust capabilities of Honeywell’s established Experion Process Knowledge System (PKS) technology, specifically tailored to effectively address the control system requirements across a wide range of industrial sectors. This solution presents a unified platform that boasts extensive connectivity, sophisticated human-machine interface (HMI) tools, and software-driven solutions that enhance operational efficiency and unlock new avenues for business success. Users can effortlessly expand their operational scope at any moment, transitioning from solely process control and management to incorporating personnel and asset management, as well as integrating the entirety of their business resources. Furthermore, PlantCruise by Experion provides a comprehensive control package rooted in advanced controllers and technologies, facilitating smooth, plant-wide management and enhanced connectivity throughout the facility. This adaptability ensures that businesses can respond to evolving challenges while optimizing their operations.

The Acumatica xRP platform serves as a robust architectural framework for application development, integrating cutting-edge cloud and mobile technologies. Tayana, recognized as an ISV partner of Acumatica, has utilized the xRP platform to create a specialized extension known as the Acu Process Manufacturing Suite. This extension is tailored with intricate features specifically designed for the needs of Process Manufacturing. By enhancing the Inventory Module of Acumatica, Tayana effectively incorporates the platform’s powerful Accounting, Sales, and Purchase functionalities to cater to process manufacturing requirements. Furthermore, developers can extract their application code seamlessly from technological updates via the Acumatica middle tier. Built for scalability, performance, and adaptability, Acumatica xRP enables businesses to launch their applications in months rather than years, taking advantage of its platform features and pre-existing functionalities. This efficiency not only accelerates deployment but also enhances the overall user experience in managing process manufacturing operations.

Libra is an all-encompassing solution aimed at optimizing asphalt plant operations by integrating production, loadout, and ticketing into a cohesive and automated workflow. It features adaptable plant controls that support both batch and drum mix automation, allowing for tailored adjustments to meet unique operational needs. The system comprises highly configurable modules that enhance plant throughput, which facilitates faster truck loading and dispatch. Additional features such as self-service kiosks, remote printers, camera identification technology, and silo loadout systems further promote automation, allowing drivers to remain in their vehicles while ensuring a smooth flow of trucks through the plant. Adopting Libra can result in notable enhancements, including a 35% reduction in time spent within the plant, an increase of over 25% in loadout efficiency, and a 30% decrease in the time required for drum plant calibration. Furthermore, it allows for the digitalization of all tickets for any incoming loads at the plant, as well as on job sites and within the office, streamlining the overall process even further. This leads to improved operational management, ensuring that processes are not only efficient but also environmentally friendly.

This extensive range of services enables you to operate securely, enhance asset dependability, and boost process efficiency through Emerson’s Syncade software. Tailored to fulfill your plant's unique and all-encompassing requirements, these lifecycle services are designed to tackle both operational and business challenges effectively. Benefit from round-the-clock technical assistance, regular software updates, and proactive insights for your Syncade Suite. The service for extended interface support facilitates prompt software updates for custom components, ensuring your application stays functional and relevant. Additionally, the Resident Engineer service assigns a dedicated engineer to your facility for a duration that suits your specific needs. For those utilizing the Syncade system environment, Emerson offers an extended environment support service as an enhancement to guardian support. Keeping your system updated with the latest software becomes a straightforward process, while Emerson’s training services, available both in-person and virtually, represent a wise investment in your team's development. By leveraging these offerings, you can ensure that your facility remains competitive and well-prepared to face future challenges.

PMSX®pro has been meticulously crafted to satisfy all criteria regarding availability, efficiency, expandability, and flexibility. Additionally, it incorporates a high degree of harmonized hardware and software along with a well-optimized selection of standardized automation tools. The process management framework aligns with the engineering structure of the plant, ensuring that maximum safety, high availability, and adaptable expandability are achieved by organizing the plant into horizontal functional units, each assigned specific control and automation responsibilities. This approach fosters a clearly defined, hierarchical, and thus transparent structure within the plant. The control system does not eliminate process-related redundancies, which contributes to system reliability. To facilitate effective plant and maintenance management, PMSX®pro offers a cohesive configuration and parametrization process that is managed centrally across the entire facility, enhancing operational coherence and efficiency. In doing so, it empowers operators with streamlined control over their processes.

Brewmaxx is designed for both comprehensive and partial brewery automation, featuring a robust real-time database that logs, processes, and delivers all relevant operational, process, machine, and energy data. It comes with a variety of pre-configured production, batch, and consumption reports as standard, which are conveniently generated in Excel for easy further processing. Functionally, the brewmaxx production data management system mirrors that of the foundational Plant Acquis iT system. Thanks to its class structure, which involves technical and technological automation objects with defined functionalities, the standard brewmaxx process control system provides reliable solutions tailored to the control and engineering needs of the brewing sector. Additionally, brewmaxx incorporates system components specifically designed to enhance workflow-controlled processes within breweries, ensuring a seamless integration into existing operations. This adaptability makes brewmaxx a crucial tool for breweries aiming to optimize their production efficiency.

In contrast to traditional resource planning systems that look to the past, FactoryMRI® empowers you to concentrate on the future, granting you full command over your manufacturing processes. Featuring a web-based managerial dashboard, it enables you to enhance plant efficiency and identify issues early enough to address them effectively. You can access and modify data relating to both upstream and downstream manufacturing activities. To guarantee a successful deployment and to bolster your organization's achievements, every FactoryMRI® package comes with application engineering and consulting services from six-sigma black belts and lean manufacturing experts, which encompass plant configuration and modification, excellent project management, comprehensive training, tailored reporting, and ongoing follow-up meetings to ensure continuous improvement. This integrated approach not only optimizes operations but also fosters a culture of accountability and proactive problem-solving within your team.

Chemical companies are experiencing significant changes in their operational environment, facing challenges such as margin pressures, evolving customer usage and payment preferences, and the necessity for strategic flexibility to reduce cycle and lead times in reaction to shifting market conditions. In the chemical sector, maintaining competitiveness requires seamless processes, uninterrupted plant operations, and utmost reliability. As a premier SAP Partner, YASH’s SAP Centre of Excellence harnesses technology and adaptable business models to foster innovation and generate value across your chemical organization. Streamline the entire workflow from procurement and manufacturing to sales, distribution, and financial accounting, ensuring a smooth and secure transaction process. The solution includes pre-built applications and custom reports that adhere to statutory and regulatory requirements. Additionally, monitor formulas in real-time to manage input variability effectively while minimizing control costs. Embracing these advancements can significantly enhance operational efficiency and drive sustainable growth in the chemical industry.

AIMSCO eChecksheets™ (eCS) represent a modern, cloud-based approach to gathering a wide range of production, quality, visual, and process information in real time right at the point of use, offering immediate insight. These eCS can be rapidly designed and implemented at individual facilities or across several plants, accommodating various languages. With a comprehensive collection of industrial eCheckitems™ (eCI), eCS are overseen by designated users to facilitate data gathering and ongoing enhancement efforts. Not only can data be entered manually, but eCI can also be automatically filled by equipment interfaces (IoT) or enterprise systems utilizing standard web service connections. By utilizing the Microsoft Azure Cloud, AIMSCO Power Plant™ services enable seamless integration of eCS data with Microsoft Power BI® through tailored data models, allowing for sophisticated analytics and effective process visualization. This innovative solution significantly streamlines operations and enhances decision-making capabilities across the board.

The Safety Manager is a system certified to SIL 3 standards, designed to lower incident rates, enhance production availability, cut compliance expenses, and oversee plant safety effectively. As a next-generation safety platform, it builds upon the Quadruple Modular Redundant (QMR) framework established by its predecessor, the FSC, while further improving its capabilities in incident reduction, uptime maximization, cost efficiency, and safety management. With a rack-based setup and the incorporation of remote IO capabilities, Safety Manager introduces Universal IO, enabling clients to strategically distribute their safety control systems throughout their facilities, leading to significant savings in wiring and conduit costs. Additionally, it seamlessly integrates process safety information, application functionalities, system diagnostics, and essential control strategies, executing safety application logic defined by SIL requirements within a fully redundant (2oo4D) architecture. Furthermore, the Safety Builder tool enhances the management of safety-critical databases and application programming across the entire plant, ensuring comprehensive oversight and control. This holistic approach not only promotes a safer working environment but also optimizes operational efficiency for users.