Alternatives to FactoryTalk Metrics

For over two decades, Shoplogix has helped leading manufacturers worldwide unlock hidden production potential by transforming real-time machine and performance data into actionable insights. The platform automatically captures signals like downtime, scrap, and throughput, delivering visual dashboards that enable teams to identify bottlenecks, reduce losses, and improve continuously—both during shifts and in post-shift analysis. With OneSignal connectivity, Shoplogix integrates with any machine brand or type to deliver real-time, granular insights on slow-running, starved, or idle machines. Its intuitive visual management system allows operators and managers alike to quickly detect and act on issues. Integrated analytics provide powerful, slice-and-dice capabilities similar to leading BI tools, without leaving the platform. Designed for agility, Shoplogix supports scaling from a single line to multi-plant operations across geographies. Continuous improvement tools like Action Plans and Digital Andon alerts keep teams engaged, aligned, and empowered to act—making Shoplogix a powerful ally in the pursuit of operational excellence.

ProShop is a web-based, paperless shop management, ERP, and MES system for manufacturing companies in regulated sectors. ProShop was built in a machine shop on the floor. It's unlike anything else you've ever seen. ProShop was designed to handle complex manufacturing environments better than any other product on the market. This system gives you unprecedented insight into every aspect of your manufacturing company. ProShop can be described as a Digital Manufacturing Ecosystem. It is 100% paperless and combines the features of ERP, MES and QMS with other software categories. This is for machine shops and fabricators, job shops and contract manufacturers, as well as others in regulated sectors who need tight control over their processes and need accurate and timely information to make the most profitable decisions.

MachineMetrics Industrial IoT Platform transforms your shop floor data from insights into actions with powerful apps that reduce machine downtime, increase your throughput, and maximize profitability driven by your manufacturing equipment.

LLumin's CMMS+ is a comprehensive software solution designed to efficiently manage assets, facilities, and maintenance operations. The software provides a range of features and functionalities that allow organizations to streamline their maintenance workflows, reduce downtime, and increase productivity while saving time and money. The benefits of LLumin's CMMS+ are numerous. By streamlining maintenance workflows, organizations can reduce downtime and increase productivity. By proactively maintaining assets, organizations can prevent costly breakdowns and extend asset lifespan. By automating inventory management, organizations can ensure that they have the necessary parts and supplies on hand to complete maintenance work orders, minimizing downtime. And by providing real-time data and analytics, organizations can make informed decisions and optimize maintenance operations. The return on investment (ROI) for LLumin's CMMS+ is significant. By reducing downtime and increasing productivity, organizations can realize significant cost savings. By extending asset lifespan and proactively maintaining assets, organizations can avoid costly breakdowns and reduce maintenance costs.

GainSeeker Suite, the enterprise-level SPC software and manufacturing Intelligence platform, compiles disparate manufacturing operations data and turns it into useful, actionable intelligence. Our clients can triage, prioritize, address, and resolve issues faster and more consistently. They can quickly identify the root cause of problems and uncover hidden opportunities to increase revenue, grow margins and improve asset performance with automated drill down analytics. GainSeeker connects data from many systems. It can connect to vision systems, PLC's, and gages. You can also connect to ERP and MES systems to connect all of your manufacturing data.

SafetyChain is the #1 plant management platform. It improves yield, maximizes productivity and ensures compliance for process manufacturer. SafetyChain has been trusted by more than 1,500 facilities. It is the only enterprise solution that unites production, quality, safety and supplier management.

Stop problems as they happen with real time visibility from the factory floor. Mingo Smart Factory is the easiest to use, fastest to implement manufacturing analytics system that you can’t outgrow. This productivity platform is a plug-and-play solution that seamlessly works on top of your current hardware. Mingo is a manufacturing productivity and analytics tool that gives real-time visibility to the factory floor. It helps to reduce downtime, improve on time delivery and increase profitability for manufacturing companies. Mingo empowers manufacturers with analytics and manufacturing productivity software to start small, think big and move fast. It's not just software - Mingo includes sensors that will bring older machines into the 21st century. Mingo is the digital toolkit you need to reduce downtime, real time visibility, replace Excel, unlock capacity and improve OEE. Use Mingo to reduce waste and improve efficiency, as well as drive your next phase in business growth. All this from one platform. It's so efficient you'll be amazed how you managed your factory without it.

PerformOEE™, Smart Factory Software is an OEE Software Solution that is preferred by world-class manufacturers to manage real-time operational performance improvements. OEEsystems International works with some of the most innovative manufacturing companies around the world to increase their capacity, reduce costs, and drive continuous improvement. Our unique combination of Smart Factory OEE Software, PerformOEE™, and our Science of Manufacturing Methodology provides real-time visibility, control, and analysis of your manufacturing performance. This makes us The OEE People.

FactoryTalk® Analytics™ delivers a comprehensive range of analytics solutions, spanning from descriptive to prescriptive, enabling industrial manufacturing professionals to reach key business objectives such as enhancing overall equipment effectiveness (OEE), minimizing downtime, and improving quality or processes. The platform offers a seamless customer experience that includes everything from establishing a robust foundation for industrial data management to providing unified operational views; it combines collaborative data integration with the ability to create and implement self-service machine learning or analytical models across various environments, whether at the controller, edge, or in the cloud. By equipping domain experts with visual tools and innovative analytical templates, the solution empowers users to achieve tangible results, effectively supporting the entire machine learning process from data acquisition to value realization, while addressing critical use cases such as predictive maintenance, anomaly detection, and model process control. This holistic approach not only streamlines operations but also fosters a culture of data-driven decision-making within organizations.

Digitalize your shop floor operations for agility, operational excellence, higher quality compliances and maximum ROI. SFactrix is designed as business user friendly to enable quick configuration of the plant organization setup. Simply create an account and set your plant structure by yourself. SFactrix is a Cloud Software, No Download, No Installation, No technical skill required. Throw your paper based record book and imaginary tracking. Adopt digital platform to automatically capture data, perform analysis and track operational efficiency. Just start today.

ioTORQ Lean Manufacturing OEE Software allows for cost-effective, automated monitoring of production assets to identify and prioritize continuous improvement opportunities. It also determines critical manufacturing metrics in real-time, including Overall Equipment Effectiveness (OEE). With flexible IIoT gateways and low-cost sensors, unlock the power of Big Data and our cloud-based, real-time production visualization and management system, you can unlock the power of Big Data. Real-time asset performance analysis and improvement. Alerting features enable rapid intervention for unplanned events in order to minimize losses and maximize productivity. Key manufacturing metrics such as Overall Equipment Effectiveness (OEE) can be revealed. To identify the best practices, perform multi-facility benchmarking.

Predator MDC is real time machine monitoring software. It automatically collects, charts, and processes real-time shopfloor manufacturing data, including OEE, idle time and machine downtime. Predator MDC improves manufacturing by providing accurate shop floor productivity metrics and KPIs to help improve operations and make better decisions. Predator MDC keeps you informed about your manufacturing performance. It measures how efficiently your machines are used, the productivity of your workers and the production rates. Predator MDC allows you to compare continuous improvement results in lean manufacturing efforts. Predator MDC organizes real-time data into actionable metrics and KPIs for availability, quality, and performance. With just a few mouse clicks, you can access KPIs or metrics for specific machines as well as rolled up KPIs or metrics for entire departments across multiple plants.

io.Performance streamlines the entry of Overall Equipment Effectiveness (OEE) data for various production settings, such as batch operations, continuous manufacturing processes, and discrete production environments. Real-time visibility into losses related to availability, speed, and quality is provided, allowing for immediate insights. Customized reports are available to meet even the most intricate needs of the operation. The web-based io.Performance platform ensures that access to role-specific functions is seamless across different departments and organizational levels. It also generates standardized OEE reports tailored for both the entire organization and individual plants. Additionally, production data is aggregated and presented to management in real-time, facilitating informed decision-making and enhancing operational efficiency. Overall, this comprehensive approach helps organizations maximize their production capabilities.

Effortless integration with machinery allows you to obtain the real-time operational key performance indicators essential for managing your production efficiency effectively. No more reliance on dry-erase boards! Plex Production Monitoring, utilizing Plex Mach2, ensures smooth connectivity between machines on the production floor. Our ready-to-use software grants you rapid access to production insights without straining your resources. You remain informed at all times, thanks to easily customizable dashboards and intuitive visuals that deliver immediate feedback and current production data. Most importantly, you can trust the accuracy of the information provided. Real-time metrics facilitate ongoing improvement cycles, ensuring you’re never dealing with outdated data. This empowers you to enhance Overall Equipment Effectiveness (OEE) and minimize unexpected downtime, thereby streamlining your operations further. By leveraging these insights, your team can make smarter decisions that lead to greater productivity and efficiency.

SmartMon serves as an OEE/MES solution designed to oversee and enhance the production processes of various machines in real-time. This platform enables users to evaluate productivity shortfalls directly in monetary terms, facilitating timely adjustments. It features modules dedicated to employee management, quality control, traceability, documentation, and rework processes. The SmartMon system is versatile and can be deployed across a diverse array of manufacturing industries, allowing for data collection from any machine or sensor. With its modular architecture and inherent adaptability, SmartMon fits seamlessly into all types of manufacturing environments, whether for small workshops with custom products or expansive factories with numerous production lines. Installation is straightforward on any machine, and the platform delivers real-time insights into production and order statuses. Additionally, SmartMon assesses quality and productivity gaps to foster corrective measures. Users can expect a substantial return on investment, as productivity enhancements of up to 15% can be realized within the initial months following implementation, making it a valuable tool for any manufacturing operation. Furthermore, SmartMon’s capabilities ensure that companies can maintain competitive edges by optimizing their production efficiency consistently.

LYNQ is revolutionizing manufacturing execution system (MES) software for innovative businesses aiming to embrace digital transformation and enhance factory efficiency. It enables efficient resource scheduling through online planning and dynamic job lists, while also providing real-time data collection and monitoring for employees, machinery, and tasks. The software features automatic data capture from equipment and other devices, allowing for exceptional analysis of factory performance, including loss visualization. The platform promotes a paperless environment on the shop floor, equipped with downtime alerts and tools for collaborative communication. With a fixed pricing model, it ensures rapid deployment within a span of less than 12 weeks. LYNQ seamlessly connects with top-tier ERP systems, machinery, and shop floor applications, whether deployed in the cloud or on-premises. In essence, it serves as a comprehensive solution for effective resource management, streamlining operations for modern manufacturing. This innovative approach positions LYNQ as a leader in optimizing manufacturing processes and enhancing productivity.

FSWorks™, a robust graphical interface, displays production and quality data in real time. This provides factory insights. FS.Net™, connects it to quality analysis, process performance insight and compliance reporting on-site or remotely. Our philosophy is simple: We work with our clients and go above-and-beyond to help them achieve their goals. We are a dynamic company. Every member of our team has the ability to make decisions in accordance with the Symbrium Way. Factory Systems™, a provider of Statistical Process Control (SPC), rugged factory floor workstations and Enterprise Quality Data Management Systems (SCADA), Supervisory Control and Data Acquisition Systems (SCADA), ANDON systems and Process Monitoring systems, Operational Equipment Effectiveness systems (OEE), ANDON systems and Process Monitoring systems, Process Monitoring systems and Human Machine Interface (HMI), Part ID and Tracking systems and other prepackaged and custom software tools and hardware for manufacturing and product testing operations around the world.

Our OEE Toolkit Software Suite allows for the evaluation of machine performance across discrete, batch, and continuous production systems. This comprehensive suite, which includes the OEE Toolkit and four additional optional modules, empowers users to analyze losses and enhance production efficiency through data-driven insights aimed at continuous improvement. At the core of this toolkit lies OEEblue (OEE Toolkit 7.0), a factory analyzer that equips all stakeholders with essential information. It also offers an in-depth examination of events from each shift and supports both retrospective and real-time manual data entry. There are five compelling reasons why numerous manufacturers, plants, and production lines have adopted this solution. OEEblue accurately captures all production data, whether automatically, semi-automatically, or manually, ensuring reliability. Furthermore, it presents real-time visual information regarding any manufacturing equipment, facilitating better decision-making processes in production environments. This capability not only streamlines operations but also fosters a culture of continuous improvement across various sectors.

Overall Equipment Effectiveness (OEE) serves as a crucial metric for evaluating the efficiency of machinery and equipment in industrial settings. By incorporating OEE measurement into your manufacturing workflow, you can significantly boost machine performance, minimize downtime, and enhance production quality. This metric is invaluable for tracking improvements in manufacturing productivity over time. Effective management and monitoring of equipment are essential for success. OEEasy is a web-based application designed to automatically compute the OEE of your production lines based on indicators of quality, performance, and availability. With a simple and rapid setup process, this application is compatible with all manufacturing machines and is available at an affordable price. OEEasy operates on the 4i Platform and allows for expansion beyond production capabilities by integrating with additional apps like ELT and CEnergy. Furthermore, OEEasy converts your data into insightful charts and reports, enabling you to visualize your productivity trends and performance metrics effectively. By employing this tool, manufacturers can make informed decisions that drive operational excellence.

Our manufacturing data acquisition system offers a flexible and cost-effective solution that is user-friendly, seamlessly integrates with ERP systems, and connects effortlessly to both new and legacy machines, all while providing outstanding customer support. By linking the shop floor to the management level in real-time, it ensures that live and precise production and process data is accessible throughout your factory. This system allows for rapid and proactive responses to alerts regarding downtime, process parameters, cycle speeds, and other exceptions. Users can anticipate potential bottlenecks, swiftly adjust to production changes, and efficiently manage tool changes or late orders with our intuitive drag-and-drop scheduling feature. Additionally, the customizable business intelligence reports and dashboards empower users to make well-informed decisions, enhancing production efficiency, optimizing processes, maintaining product quality, and strategically directing Capital Expenditure priorities. With such capabilities, manufacturers can stay ahead of industry demands and improve overall operational performance.

Introducing the inaugural OEE reporting system that utilizes a dollar-based framework, enabling instantaneous computation and documentation of all OEE metrics. This innovative approach transforms all manufacturing losses into monetary values, allowing for effective integration and prioritization of losses, ensuring that plant teams consistently concentrate on the most valuable opportunities. Additionally, it offers real-time product costing insights, categorized by both process and product. This solution can be deployed independently or enhance current plant applications. It is versatile enough to be implemented at a single plant or throughout an entire enterprise, with capabilities for replication and aggregation across various sites to a central enterprise server, fostering a comprehensive understanding of operational efficiency. Such a system not only streamlines reporting but also empowers decision-makers with actionable insights to drive continuous improvement.

The MERLIN Tempus Enterprise Edition (EE) enhances the functionality of MERLIN Tempus by incorporating full Overall Equipment Effectiveness (OEE), an adaptive job scheduling feature, and seamless integration with Enterprise Resource Planning (ERP) systems. The data from ERP systems plays a crucial role in tracking the overhead costs associated with manufacturing operations. For instance, when a customer inquires about the status of an order, a factory's front office team without MERLIN Tempus EE would need to manually search for the work order and physically check on the location of the components on the production floor. However, with the integration of the ERP-connected MERLIN Tempus EE dashboard, the team can quickly access real-time information about the part's status in the manufacturing workflow and its estimated completion time for shipping. This real-time data feed enhances the relevance of the ERP system, thereby reducing uncertainties in fulfilling customer timelines and enhancing overall satisfaction. Ultimately, MERLIN Tempus EE transforms the way factories manage their operations, making it significantly more efficient and responsive to customer needs.

Manufacturing analytics technology that is award-winning and enables factories to achieve excellence in manufacturing. FourJaw is a machine monitoring software designed specifically for manufacturers who want to do more with their existing equipment and find new efficiencies. Gain visibility of key production metrics such as OEE and utilization to drive productivity improvement. Utilize accurate data to determine how well your machines have been utilized. This will help you make informed decisions about increasing capacity. Gains in capacity and productivity allow you to produce more products using the same resources. This helps to increase profitability. To motivate change, see how energy usage translates into costs and carbon footprint. Track energy usage in real-time by machine, cell or production line, and over time. FourJaw's machine monitoring software allows manufacturers to increase productivity by driving continuous improvement.

Our innovative mobile cloud software equips your team to tackle issues on the factory floor instantly, leading to less downtime, quicker responses to production problems, and lower maintenance expenses. With a variety of solutions at hand, our platform is designed to address downtime, enhance response times, and cut down on overall maintenance costs. Uniquely, it stands out as the only solution capable of addressing multiple challenges simultaneously. Our exclusive problem-solving engine transforms significant obstacles into manageable tasks. This is achieved through L2L's alignment of machines, personnel, processes, and materials, enabling you to reach exceptional performance levels. Unlike many solutions that struggle to adapt as you grow, L2L is a scalable SaaS platform that seamlessly automates and integrates into your factory, allowing you to not just meet, but surpass your goals and performance metrics. By utilizing our platform, manufacturers gain a comprehensive tool that evolves with their needs and fosters continuous improvement.

Provideam's OEE monitoring software has been specifically created to meet the needs of manufacturing enterprises by allowing them to track and analyze the efficiency of their production machines and lines. It aligns with contemporary management strategies, including Total Productive Maintenance (TPM), Six Sigma, and Lean Manufacturing principles. By identifying the root causes of productivity losses, Provideam enables businesses to minimize these setbacks, enhance output, and increase profitability. Our objective is to deliver a robust Overall Equipment Effectiveness (OEE) monitoring solution that addresses your continuous operational needs. Whether you are tracking a single machine or hundreds of them, Provideam's system is adaptable, making it effortless to expand from a single unit today to a comprehensive plant-wide implementation tomorrow. This scalability ensures that as your operations grow, your monitoring capabilities can easily keep pace.

MyPlantFloor is an innovative software solution aimed at assisting manufacturers in enhancing their production workflows and maximizing the efficiency of their entire factory operations. Additionally, it provides valuable insights that can lead to smarter decision-making and increased productivity.

Empower Your Operations. The SpencerMetrics solution excels in the automatic gathering of data from a diverse array of both digital and analog production equipment. This system seamlessly integrates data collected from machine operators on the shop floor, enabling insightful real-time analytics. Revolutionize your operations by harnessing precise machine data through straightforward connectivity and exceptional usability tailored for operators. Allow this innovative technology to handle the data collection process, granting you more time to analyze and utilize the information instead of dedicating countless hours to data gathering, cleaning, and interpretation. Ensure the accuracy of your machine data and capture invaluable operator insights without hindering productivity. When machine activity data is absent, the reliability of information is jeopardized, rendering it outdated before analysis can occur. Moreover, lacking operator data, which is essential for shop floor data collection, strips raw machine signals of the necessary context. Understanding operator knowledge is vital for minimizing potential downtime and optimizing operational efficiency.

Software tailored for industrial use aims to assist in achieving your manufacturing objectives. FactoryTalk® software is engineered to foster an ecosystem of sophisticated industrial applications, encompassing the Internet of Things (IoT). The journey begins at the edge of manufacturing and extends from local installations to cloud-based solutions. Picture enhancing your industrial setting with innovative software that provides advanced design capabilities, optimizes operational efficiency, and offers benefits in predictive as well as augmented maintenance. Whether dealing with process, batch, or discrete applications, even your toughest challenges can be addressed through the synergy of Rockwell Automation's acclaimed software, hardware, and support services, ensuring a comprehensive solution for modern manufacturing needs. This integrated approach not only enhances productivity but also paves the way for future innovations in the industry.

SCW.AI provides a tailored platform for manufacturing firms of all sizes, particularly those in regulated sectors such as pharmaceuticals and food and beverage, to enhance their digital transformation initiatives with increased speed, simplicity, and scalability. By utilizing IoT devices, businesses can gather real-time shop-floor data, monitor work-order progress, manage labor resources, digitize forms, and ensure compliance with GMP regulations. This platform not only boosts factory visibility and throughput but also reduces operational costs. Furthermore, it enhances line efficiency through live performance monitoring and sophisticated analytics, while productivity is augmented with real-time tracking of labor hours and utilization. The digitization of room logs streamlines operations, ensuring adherence to GMP standards, and advanced IoT technology facilitates automatic data collection from the shop floor. Users can also create custom forms for efficient data collection. As a cloud-native technology solution, SCW.AI addresses prevalent production obstacles, ultimately elevating both visibility and performance in manufacturing environments. With SCW.AI, companies can navigate the complexities of modern manufacturing and drive significant improvements across various operational facets.

cpmPlus OEE is a software solution designed for real-time performance measurement and analysis that enhances plant productivity by pinpointing opportunities to boost Overall Equipment Effectiveness (OEE). OEE serves as a key performance indicator in the industry for assessing productivity, composed of three essential elements: Availability, Performance, and Quality, making it applicable across various sectors and processes. By utilizing cpmPlus OEE, manufacturers can identify areas for enhancement and effectively prioritize initiatives aimed at improving production efficiency. This tool not only facilitates the execution of productivity enhancement programs but also offers analytical capabilities to assess the effects of specific improvement measures. For instance, organizations can leverage cpmPlus OEE to gauge the impact of changes in organizational structure or the introduction of new equipment on their productivity levels. Additionally, due to its standardized approach to measuring productivity, cpmPlus OEE is invaluable for benchmarking and facilitating impartial comparisons among different production lines within a single organization, thereby fostering a culture of continuous improvement. Ultimately, the insights gained from cpmPlus OEE empower manufacturers to make informed decisions that drive operational excellence.

Mapex has more than 20 years experience in the design and implementation of MES (Manufacturing Execution Systems), which allow for the capture and analysis of production control, planning, quality, and maintenance data within the manufacturing sector. Our goal is to assist industrial companies in their digital transformation by providing a technological platform that reduces costs, improves the efficiency of production plants, and positions them at the forefront Industry 4.0. Mapex products can be grouped into functional modules, which can be used independently and integrate with most ERPs. This suite of products covers all plant control requirements that modernize factories and turn them into smart factories.

Scytec DataXchange, a Cloud and On Premise OEE and analytic machine monitoring system, is available. DataXchange uses innovative IIoT technology to increase equipment efficiency, utilization, and shop floor productivity. DataXchange can be used with a variety of manufacturing machines, including CNC's and PLC's as well as robots, welders, and manual ones. You can create custom shop floor data entry rules to automatically collect shopfloor data from a wired or wired connection on MTConnect and Fanuc FOCAS based machines, as well as older and manually operated machines. DataXchange provides all the OEE reports and charts, dashboards, notifications, and notifications that you need to analyze the machine data. It also triggers notifications. This allows you to meet the needs of small facilities aswell as multi-site enterprise-level operations.

Thrive is a downtime monitoring solution that was developed over a decade from the feedback of valued customers. It was designed with the operator in view. It is easy to install, simple to use, and provides concise reporting. All this via a dashboard that puts downtime insight at the forefront. Thrive's downtime monitoring solution is perfect for manufacturers who are replacing inefficient paper-based systems. It also helps those who need to track downtime and who are focused on OEE, the most important metric. Food and beverage companies, brick, stone and cement related construction material organizations, pharmaceuticals and automotive manufacturers, as well as apparel and textiles manufacturers, machine manufacturers and all others. It is a great tool for forward-thinking manufacturers looking to cut costs, eliminate waste, and drive continuous improvement.

Aptean OEE is a comprehensive production monitoring solution designed to enhance follow-up and optimization, offering a holistic view of production effectiveness while laying the groundwork for meaningful improvements. It supplies real-time production data accessible to all organizational levels, complemented by timely reports and robust analytical tools that ensure complete visibility and control over manufacturing performance at all times. This system allows for precise OEE monitoring of machines across various industries, regardless of their type or age, eliminating the need for lengthy IT setups during connection and deployment. Additionally, it fosters continuous improvement, driving increased efficiency and productivity through a platform that provides in-depth production data, visualization capabilities, and essential decision-making tools. Ultimately, it significantly reduces the effort required to monitor production performance effectively. By streamlining these processes, businesses can focus more on strategic initiatives that enhance overall productivity.

Parsable Connected Workers® empowers frontline workers using modern digital tools to improve safety, quality, and sustainability. Parsable Connected Workers® enables frontline workers to do the job right every time, by digitizing their SOPs, checklists and workflows. Reduced unplanned stops, waste, and paper. Digital traceability allows for increased OEE, throughput, and compliance. Accelerated operator onboarding and certification Your future. Operational excellence is achieved through connected work. This connects people to the information, systems, and machines that are required to excel. Parsable does this. Our digital tools reduce isolation while increasing safety, quality, and productivity at scale.

Guidewheel's AI platform will help you get more out of existing assets, reduce costs, and make your team win. The fastest way to improve factory operation. Track downtime accurately and identify root causes for improved efficiency and utilization. Forecast throughput accurately and track planned production vs. actual. Monitor OEE in real-time and see your trend over time. Track cycles, cycle times, and performance against goals. Monitor energy consumption and look for ways to reduce costs and consumption. Find out about maintenance issues before they become a problem. Monitor conditions such as temperature, flow, humidty, and pressure. Unlock hidden capacity by revealing and addressing losses such as preventable downtimes, long changeovers and late starts. AI-driven alerts will notify you when performance is deviating from the plan. This allows your team to take corrective actions and stay on track. Delivering on time is the best way to build customer trust.

It's time to move on from outdated clipboards and the monotonous transcription of essential plant performance metrics. The FactoryTalk® Historian software efficiently gathers operational process data from various sources at incredible speeds. This software provides an unparalleled degree of supervisory control, performance tracking, and quality assurance, with the capability to scale from individual machines to the entire enterprise. Recording time-series data at this speed would be unfeasible, even for the most energetic record keeper on the plant floor. The dashboards offered by FactoryTalk Historian simplify this process. Additionally, the enhanced ability to forecast trends using dependable data will boost productivity to new heights. With FactoryTalk Historian Site Edition (SE), no data across your plant and enterprise can remain concealed. Its redundancy and high availability guarantee uninterrupted access to vital plant information, ensuring your operations run smoothly without downtime. This transition to a more advanced system not only streamlines processes but also empowers your team to focus on strategic improvements.

Kinective Insight offers real-time analytics to help you avoid unnecessary costs, and make data-driven choices on the purchase, deployment, and maintenance of your cash automation machines and self-service terminals. Financial institutions invest millions in technology but struggle to answer basic questions about the performance of their investment. Are the machines being used correctly? What type of machine is the most efficient? Is maintenance or service required to avoid a breakdown? How much cash is required in the machine? This lack of visibility can lead to increased costs, downtime and wasted effort. Kinective Insight is the only solution that provides actionable data on a dashboard you can easily read. This allows you to quickly view business-critical information. To optimize your cash automation, you need to know what's working and what's not.

DNC Software can be used for any brand, connection type, and age of CNC machines. Machine monitoring and CNC data collection provide real-time analytics and OEE metrics to improve shop floor networking. Revision control and document management via production data management to comply with ISO standards. Uses protocols such as MTConnect and Fanuc FOCAS. Take control of your tooling inventory and organize your tool crib. The Industrial Internet of Things (IIoT) is your future. Connect your machines to the latest wireless and wired serial hardware that is proven with hundreds of controls. Ethernet connectivity can revolutionize your shop floor. Replace floppy disk drives. To simplify transfers, add USB ports to machine controls. Improve your shop floor network. Make your legacy machines last longer. We are also experts in serial cabling RS232. Shop Floor Automations has all the tools and knowledge to automate your plant.

Whether you're addressing a particular challenge within your operations or aiming for seamless manufacturing throughout your facility, the Manufacturing Operations Platform offers a swift and efficient onboarding process. Each TotalControlPro system begins with our resource management module, allowing you to oversee every facet of your workforce, equipment, and production. The true potential of Resource Management is unlocked when integrated with any of our six versatile modules. Eliminate the risk of running low on materials or components with automated ordering and real-time stock alerts provided by our Inventory module. Instantly check your stock levels and document arrivals and shipments for comprehensive visibility throughout the manufacturing lifecycle. Leverage our enterprise-ready MES system to connect, analyze, adapt, and enhance your manufacturing processes. Manage, receive, and execute orders that are meticulously timed, tracked, and traced from inception to delivery, empowering you to make informed, data-driven choices. By embracing these tools, you can significantly improve operational efficiency and responsiveness to market demands.

Digital Logbook: Streamlining Room Logs for GMP Compliance. In the pharmaceutical industry, it is essential to document all activities in logbooks to adhere to Good Manufacturing Practice (GMP) standards. Traditional methods, such as handwritten logs or Excel spreadsheets, are often employed, but these can hinder the analysis of data and become prohibitively expensive due to labor-intensive maintenance and security issues. With our solution, you receive a user-friendly, adaptable, and scalable architecture that allows for the digitization of all room logs and forms, effectively capturing activities on the production floor. You can access your data conveniently and securely from anywhere at any time, enhancing both security and quality through the integration of personal digital signatures. Additionally, our system ensures compliance with GMP regulations by providing immutable records, with optional blockchain technology for added security. The process is simple: line operators can log activities or tasks with just a few clicks or taps, while multiple security layers safeguard the integrity of the logbook. Furthermore, customizable workflows align with your specific data entry and template approval processes, making it easier than ever to maintain compliance and efficiency. This modern approach not only simplifies record-keeping but also fosters a culture of accountability in pharmaceutical operations.

Raven helps manufacturers win by empowering frontline, engineering and management teams to make fact-driven productivity improvements. Raven is the only solution that combines machine data and frontline insights to provide a complete timeline of production events with context for everything that’s happening on the line — accounting for 100% of production time and OEE losses. By replacing manual tasks with Automated Downtime Labeling, workers can focus on output, identify bottlenecks and drive process improvements.

FlexLink Production Monitoring serves as our software solution for enhancing overall equipment effectiveness (OEE), providing better utilization, visibility, and control within manufacturing facilities. By integrating our conveyor systems and handling solutions with a robust efficiency toolbox, you can effectively manage both the flow of products and information. With FlexLink’s tool, you can quickly assess the efficiency of your production line, determining whether your machinery is operating at capacity or facing downtime. It offers insights into average cycle times and yields over the past eight hours. The capability to measure is essential for improvement, and this tool provides real-time access to critical data regarding production efficiency. You can identify bottlenecks and their underlying causes through detailed reports on production and machine utilization, and conduct trend analyses and comparisons. The user-friendly interface allows for effortless navigation, enabling you to scroll through machine lists and data collection points for a visual overview of your machines and overall production status. This seamless experience not only enhances real-time monitoring but also supports informed decision-making in the manufacturing process.

Enhance your manufacturing operations by connecting essential data from the shop floor with enterprise IT systems and other manufacturing tools. Imagine the potential this brings. FactoryTalk® Transaction Manager allows for the seamless interconnection of industrial transactions with various systems, enabling them to function cohesively. This integration fosters a comprehensive link that enhances reliability across enterprise-wide operations. Often utilized in scenarios involving data logging, FactoryTalk Transaction Manager captures production data from control systems and stores it in databases. Unlike traditional historian applications, this software facilitates a bidirectional flow of information, such as transferring production work orders from a database back to a control system. By utilizing FactoryTalk Transaction Manager, you gain unprecedented insights and integration capabilities for managing critical data transactions across your manufacturing landscape. This transformative approach ultimately leads to improved decision-making and operational efficiency.

Innovative software designed to reveal untapped potential and inspire production teams to optimize equipment usage, uptime, and quality is now available. ABB’s OEE software empowers clients to assess and evaluate Overall Equipment Effectiveness in real-time, utilizing data sourced from their manufacturing operations. It fosters a culture of OEE awareness across all levels of the organization. By establishing shared objectives, it enhances the management of production efficiency. The software also aids in identifying areas ripe for improvement while establishing a clear priority for actions aimed at boosting efficiency. Additionally, it helps in detecting and addressing production bottlenecks swiftly. With its real-time measurement capabilities, it allows for immediate response to issues, preventing them from escalating. Furthermore, it compiles historical data for thorough analysis and benchmarking, while providing automatic evaluations and prioritization of factors contributing to lost capacity, ensuring a proactive approach to operational enhancement. This comprehensive solution not only drives immediate results but also lays the groundwork for sustained improvements in production processes.