Comment I Remember ... (Score 2) 80
I remember reading about this kind of thing in the mid 1990's. Scientific American reported on it. At the time, they were making diamond films on ceramic substrates. the diamond was grown by creating a carbon atom plasma and shooting it at the substrate. Shock plasma deposition of the carbon. It wasn't very efficient. They hadn't worked out too well how to mask and etch the films, so they were using electron beams tp cut into the diamond, then adding the dopant. That limited the size of the device produced. The device was around the diameter of a pencil eraser. The researchers (in Japan, if I remember correctly) were predicting commercial development in as little as five years. Well, I never saw anything come of it.
I was looking forward to that coming out too. I am an electrical engineer, and have worked for a long time with plans for building facilities and power lines and so forth. The device made in Japan was a single SCR (silicon controlled rectifier) that would work just fine at 600 Volts, and a little over 200 Amps. It operated at a temperature of a little over 600 degrees C, but still, an SCR can be used for many power applications. That single SCR was controlling a around 120KW. For big AC to DC power lines, we use SCR banks where each of the SCRs operate at about 24 Volts relative to the next SCR in the stack. This for stacks that go up to 750 KV. The stacks are paralleled to get the current that actually goes out over the line. One such line goes from Washing State to LA, and carries close to 10% of the total power used by LA. for what I was doing at the time. These diamond SCRs would have made a great speed control motor starter. At 480 VAC, we could have made the controller with six SCR's, three fuses, and a disconnect switch, plus a small PLC board. The control station would be bigger than the controller. Typical controllers for this type of application on say a 100 HP motor are around 7 feet tall, 4 to 10 feet wide and 3 to 6 feet deep. reducing this to 2 Feet wide, 3 feet high and 1 foot deep would free up a lot of space. This, if purchasable, would have given me a lot more freedom in placement. If I could reduce the size of the controller, the process people would have loved to use the extra space. I could have used that to justify spending up to $100,000.00 more for the device, in some cases.
We could really use such a device in industry. There are a ton of uses that I could think of off the top of my head. Used as an ultracapacitor controller, it would enable a single capacitor, the size of a couple of C cell batteries to store more power than a car battery. A large electronically controlled circuit breaker, with custom controls, and a quick action would also help to save a lot of equipment and lives.
There were a couple of real problems with it, though. First, it's flammable. The actual electronics would need to be isolated from any contact with oxygen. Encapsulation would do that. Real Graphene computer chips, which I would expect to see before this matures, would also be flammable. But, there are more options for protecting those, because of the relatively lower temperatures.
Also, the Diamond SCR's operated at temperatures higher than some common conductors can withstand, and well above the temperature at which Diamond burns. There would have to be special connectors, and cooling systems. That heat, even if from a small eraser sized element needs to go somewhere. Ultimately out into the environment.
Second, it's apparently not an easily commercialized process or material. I am seeing more reports of Diamond film growth, and also of graphene film growth and production. That is a good thing. Graphene seems to be moving towards fabrication faster than diamond. I would like to see both happening. I have also seen recently, that very low impedance conductors have recently been made from carbon nanotubes. While not room temperature superconductors, if they have lower conductivity than copper, I would really like to be able to specify them. Cost would be a factor there. But, cost can be accounted for, if they deliver a performance maintenance advantage I run in to this all the time with choices of copper verses Aluminum for building wire. If they can be used as superconductors at near to or higher temperatures than the liquid nitrogen superconductors, then they would be able to fill a need also.
If these things can all come together, we will see more changes in the next 10 years than in the last 10, or even 20 years. I hope we do.
Forget Di-Lithium, we have Diamond Semi. The real thing!