Comment Our test methods (Score 1) 348
We have recently purchased around 300-400 drives of 500GB from Hitachi GST.
Our test method for checking the drives is filling up the drives with files (by replication) and do a hash check after (with comparison to the original source file.) Should the drive drop out (due to retry errors) it is RMAd. We do check for SMART after, as based on experience, it is fairly accurate on the sector reallocation count when the drive is in imminent failure. You also need to keep an eye on read statistics (we use iostat) to check if the performance is sub par. Normally, the drives will return to normal speeds after sector reallocation.
Based on our statistics, I would say that we do get around 1% defect rate for the drives (we have swapped out around 3 of them for 1 died and 2 having bad sectors.) After around a month, you get a further 1% or less (for typically having bad sectors further.) The same goes for after around 1 year.
In another interesting note, we purchased around 8 pcs of 2TB from Hitachi GST and probably from a batch problem, we had to replace around half of it due to bad sectors. We had a batch before of around 8 pcs of 2TB but everything were good.
As for performance, there are times when some of the drives deliver consistent performance (the hash checks don't all finish at the same time.) Though we don't classify the drives but my guesstimate is around 5%.