Alternatives to PMSX®pro

Experion®'s PlantCruise leverages the robust capabilities of Honeywell’s established Experion Process Knowledge System (PKS) technology, specifically tailored to effectively address the control system requirements across a wide range of industrial sectors. This solution presents a unified platform that boasts extensive connectivity, sophisticated human-machine interface (HMI) tools, and software-driven solutions that enhance operational efficiency and unlock new avenues for business success. Users can effortlessly expand their operational scope at any moment, transitioning from solely process control and management to incorporating personnel and asset management, as well as integrating the entirety of their business resources. Furthermore, PlantCruise by Experion provides a comprehensive control package rooted in advanced controllers and technologies, facilitating smooth, plant-wide management and enhanced connectivity throughout the facility. This adaptability ensures that businesses can respond to evolving challenges while optimizing their operations.

AutoCAD includes the 2022 Plant 3D toolset, which allows users to design and modify P&IDs, build 3D models, and generate piping orthographics and isometrics using specialized tools tailored for plant design. This toolset facilitates collaboration among project teams, ensuring compliance with industry standards while operating within a cloud-based common data environment. Standard symbol libraries, such as PIP, ISA, ISO/DIN, and JIS, are readily available in the tool palettes for efficient usage. Users can easily detect potential errors by analyzing P&IDs for data consistency based on customizable rules. Moreover, the tool enables rapid creation of 3D plant models utilizing parametric equipment modeling, structural steel libraries, and project-specific piping specifications derived from established piping catalogs. As the 3D model evolves, users can directly extract and update piping orthographic drawings, ensuring that all representations remain accurate. Additionally, collaboration with different industry disciplines is essential for generating comprehensive BIM models for plant projects, enhancing overall project efficiency and accuracy.

EcoStruxure Foxboro DCS, a progressive advancement from Foxboro Evo, represents a cutting-edge series of resilient and dependable control systems designed to unify essential data and enhance the workforce's effectiveness, thereby guaranteeing uninterrupted and efficient plant operations. Tailored real-time accounting frameworks are integrated to evaluate and manage the financial implications of each process point. The family of Foxboro DCS components, characterized by their fault tolerance and high availability, efficiently gathers, processes, and transmits critical information throughout the entire facility. Designed with adaptability and scalability at its core, the Foxboro DCS provides various controllers and I/O options to meet diverse cost, spatial, and functionality needs. Furthermore, the system includes advanced, multi-functional workstations and servers that are both flexible and robust, offering a range of choices suited for distinct operational settings and requirements within the plant. This comprehensive design ensures that facilities can operate smoothly while also adapting to future technological advancements.

Producers like yourself possess the expertise required to maneuver through the intricate hurdles of remaining competitive in today’s market landscape. This is applicable across a wide range of sectors, including pharmaceuticals, consumer goods, food and beverage, mining, and chemicals. Therefore, embracing the latest technological innovations is essential for advancing your ongoing digital transformation efforts. Throughout your organization, from the control room to executive meetings, users of process systems consistently grapple with the challenge of optimizing productivity while managing budget limitations and resource availability, all while tackling shifting operational risks. By addressing these challenges head-on, you can unlock significant productivity enhancements across your facility with the PlantPAx distributed control system (DCS). The features of this system can greatly influence the lifespan of your plant operations, ensuring that integrated and scalable systems enhance productivity, boost profitability, and minimize operational risks. Ultimately, investing in such advanced systems can lead to a more resilient and efficient production environment.

ABB Ability™ Symphony® Plus is a cutting-edge distributed control system (DCS) aimed at enhancing plant efficiency and reliability through advanced automation, seamless integration, and optimization across the entire facility. With over 35 years of experience as the go-to total plant automation solution for the power generation and water industries, it is tailored to satisfy the rigorous demands of engineering, procurement, and construction contractors, making it the preferred choice for power generation and water treatment across diverse global markets. Additionally, Symphony Plus maintains backward compatibility with all prior generations of the Symphony series of distributed control systems, including Network 90, INFI 90, INFI 90 OPEN, Symphony Harmony, Contronic, and Symphony Melody. This compatibility ensures that existing systems can be upgraded without losing functionality or requiring significant overhaul, thereby safeguarding previous investments.

PMSX®micro empowers users to manage, monitor, and control small-scale plants, machines, processes, or continuous production systems with ease. It provides a comprehensive overview of the plant's status through detailed process graphics, allowing operators to visualize operations effortlessly. Operating graphics facilitate straightforward management by illustrating the precise conditions of various aggregates, enhancing user convenience. In cases of alarms or messages, the system enables operators to swiftly navigate to the pertinent process graphic, ensuring rapid and efficient responses. The PMSX®micro includes a robust alarm and event management system that meticulously logs all incidents and notifications, presenting them clearly while maintaining a sequential database for easy reference. This functionality supports the tracing of process flows during disturbances or following modifications. Additionally, operators have the ability to document annotations and comments regarding specific events or objects, which are invaluable for future analysis and continuous improvement. As a result, PMSX®micro not only streamlines operations but also fosters a culture of proactive management and insightful reflection.

For years, the SIMATIC PCS 7 distributed control system has been a reliable choice while remaining at the forefront of technological advancements, making it an ideal foundation for outstanding plant efficiency. Get ready to tackle both current needs and future obstacles with PCS 7, a robust and flexible process control solution developed by Siemens! By utilizing standardized and reusable process libraries, PCS 7 V9.1 ensures that your operations maintain sustainability over time. Thanks to its automatic inventory management feature, your plant can effectively manage all essential hardware, software, and network elements related to your PCS 7 setup, ensuring they are consistently current. The Advanced Process Library simplifies project planning and guarantees dependable process management. Additionally, the operator system is designed for easy customization, providing options for single-user, multi-user, and web-based operations, thus catering to various operational demands. This comprehensive adaptability enhances the overall efficiency and effectiveness of your plant's performance.

Plants utilizing the TotalPlant™ Solution (TPS) system must adopt contemporary technology to prevent becoming outdated. Since its launch in 1998, TPS has played a pivotal role in advancing open plant automation through numerous sophisticated applications. Nonetheless, its users now face challenges related to compliance with new safety standards and the complexity of system support. By leveraging Experion LCN, operators can preserve existing control strategies, field terminations, applications, historical data, and graphics, enabling them to concentrate on high-impact enhancements. This approach reduces operational disruptions, ensures overall system consistency, and offers potential lifecycle benefits through virtualization. Furthermore, it paves the way for Honeywell's Industrial Internet of Things (IIoT), which facilitates the connection between people and assets, enhances predictive analytics automation, and fosters greater collaboration among stakeholders. Adapting to these modern solutions is crucial for maintaining competitive advantages in an evolving industrial landscape.

In the process industry, maintenance and support resources are frequently situated in remote locations, making swift analysis and resolution crucial for maintaining operational efficiency during process issues. The Experion Collaboration Station features a large, multi-touch display that integrates business network and view-only control system data, facilitating quick communication and collaboration among team members from various disciplines, no matter their physical location. This platform enables all participants to simultaneously access and edit the same documents and data during a communication session, utilizing their desktop computers. By leveraging this technology, organizations can benchmark best practices across their global assets to enhance returns. Furthermore, transforming data into actionable insights empowers companies to identify optimal practices across all operational assets, thereby improving operations, forecasting potential plant failures, and reducing unexpected downtime while maximizing overall returns. Ultimately, such advancements in collaboration and data utilization can significantly enhance productivity and operational success.

It has earned a strong reputation for the exceptional dependability of its control systems, along with its user-friendly tools for operational oversight and engineering. This solution is not only ideal for thermal power plants; it is also effective as a monitoring and control system across a wide range of applications, such as rocket launch sites, LNG carriers, plant management systems, and office building control systems. As a result, there has been a significant enhancement in hardware reliability, alongside the integration of protective circuits that comply with Safety Integrity Level (SIL) standards. The DIASYS series offers a diverse range that accommodates systems of varying sizes and functionalities, from equipment control and monitoring to safety measures, thereby further supporting the success of customer enterprises. This versatility underscores its commitment to meeting the specific needs of different industries.

The CENTUM VP Distributed Control System (DCS) represents Yokogawa's pinnacle of integrated process control technology, significantly boosting productivity and efficiency across various sectors. For more than four decades, the CENTUM DCS family from Yokogawa has progressively adapted to fulfill and surpass the demands of enterprises, and it is set to persist in this role as organizations embrace digital transformations and integrate emerging technologies like IoT in the years to come. When uninterrupted operations are critical for your facility, the CENTUM VP stands out as the most dependable distributed control system on the market. With an impressive availability rating exceeding "seven nines" (99.99999%), it allows for less than a minute of downtime over a decade, making it an unparalleled option for industries aiming for optimal performance without interruptions. This level of reliability not only enhances operational efficiency but also fosters greater trust among clients and stakeholders.

Since its launch in 1993, CENTUM CS has established itself as the leading large-scale distributed control system (DCS) due to its remarkable reliability and numerous successful implementations across various industries. This system has found its application in sectors such as oil refining, petrochemicals, chemicals, iron and steel, non-ferrous metals, cement, paper pulp, food, pharmaceuticals, and utilities like power, gas, and water supply. The exceptional user-friendliness and advanced engineering techniques, along with proven high reliability backed by extensive real-world applications, ensure that CENTUM CS will maintain a significant presence in the technological landscape well into the 21st century. Moreover, its adaptability to evolving industry needs highlights its potential for continued success and relevance in an ever-changing market.

The DeltaV S-series Electronic Marshalling utilizing CHARMs allows for flexible placement of field cabling, independent of the type of signal or control methodology employed. The DeltaV™ Distributed Control System (DCS) is designed to streamline automation processes, which reduces operational challenges and mitigates project risks effectively. This advanced collection of products and services enhances plant efficiency through intuitive control solutions that are straightforward to manage and service. Importantly, the DeltaV DCS is adaptable, easily scaling to fit your specific requirements without introducing additional complexity. Furthermore, the seamless integration capabilities of the DeltaV system encompass various functions including batch processing, advanced control, change management, engineering tools, diagnostics, and much more, ensuring a comprehensive solution for your operational needs. Ultimately, this flexibility and integration pave the way for improved productivity and reliability in industrial environments.

The HIACS series represents an all-encompassing system for monitoring and managing thermal, hydropower, and nuclear power facilities, integrating Hitachi's extensive expertise and advanced control technologies. Over its more than four-decade history, it has yielded numerous successful applications. This system enables optimization tailored to the size of the equipment, facilitates compactness through the use of remote I/O, which minimizes cabling between field locations and electrical rooms, and reduces the footprint of electrical rooms, all while allowing for cost-effective updates based on the current status of control devices. Furthermore, the latest iteration of the HIACS series enhances user interaction by featuring HMI that leverages web technologies and mobile devices, efficiently gathers and processes data from control systems, and boosts operational reliability by enabling swift identification of equipment malfunctions. Additionally, we offer ICT solutions designed to enhance operational performance by streamlining inputs and fostering a more responsive management environment.

The SIMATIC HMI range encompasses an extensive suite of human-machine interface systems designed to facilitate seamless industrial visualization and operator management across various machines and plants. This range includes Basic HMI panels featuring high-resolution displays ideal for straightforward, cost-effective tasks at the machine level. In addition, there are Comfort panels equipped with advanced touchscreens and adaptable interfaces suitable for more intricate applications. Furthermore, Unified Panels bring together both hardware and software to support advanced operating concepts. For those needing data-intensive control, the PC-based WinCC Advanced solutions are ideal for single-user environments, while WinCC Professional SCADA systems cater to multi-user, plant-wide supervision needs. All components are seamlessly integrated within the TIA Portal engineering framework, promoting exceptional efficiency through a unified approach to configuration, diagnostics, recipe handling, alarm management, and network connectivity using PROFINET and OPC UA. With vibrant displays and robust PC-based visualization capabilities, users benefit from contextualized alarm management, scalable security measures, and a commitment to high availability, ensuring optimal operational performance. Each of these features contributes to a comprehensive solution for modern industrial environments.

Emerson’s Ovation™ automation platform is a comprehensive power plant control system built on a robust distributed control system (DCS) architecture. We are a global leader with thousands of installations spanning 60+ countries and representing over 1.4 million megawatts of generating capacity. Our leadership is built on more than six decades of dedicated control system engineering expertise across turbine, boiler, heat recovery steam generator (HRSG), balance of plant (BOP), and renewable energy applications. Emerson has also successfully implemented small and large water/wastewater automation, DCS, and SCADA projects on 150+ plants managing 12B+ gallons daily in just the US alone. In addition to its core distributed control system, Ovation is a unified automation platform with fully integrated safety instrumented systems (SIS), SCADA, high-fidelity simulation with digital twin modeling, optimization software, plant prognostics, robust cybersecurity, and AI-enabled applications.

Unity represents a cutting-edge Hybrid SCADA and real-time big data solution specifically designed for renewable energy source (RES) power plants, effectively merging contemporary technologies and methodologies to enhance capacity and responsiveness while reducing latency and fine-tuning the management of all controllable resources. This platform facilitates the monitoring, regulation, grid connectivity, and market integration for solar, wind, battery, microgrid, and hybrid systems, thus enabling services and capabilities that generate new revenue opportunities and added value. With deployment options available both locally and centrally, Unity delivers exceptional versatility alongside a consistent approach to managing RES power plants. The local suite encompasses the field and plant SCADA, the Power Plant Controller (PPC), and the Grid Integration RTU, which together implement comprehensive controls for smooth grid integration and effective market engagement, providing all essential instruments for asset management, performance assessment, and optimization. Furthermore, the platform's design ensures that users can adapt to evolving market demands and technological advancements seamlessly.

The Safety Manager is a system certified to SIL 3 standards, designed to lower incident rates, enhance production availability, cut compliance expenses, and oversee plant safety effectively. As a next-generation safety platform, it builds upon the Quadruple Modular Redundant (QMR) framework established by its predecessor, the FSC, while further improving its capabilities in incident reduction, uptime maximization, cost efficiency, and safety management. With a rack-based setup and the incorporation of remote IO capabilities, Safety Manager introduces Universal IO, enabling clients to strategically distribute their safety control systems throughout their facilities, leading to significant savings in wiring and conduit costs. Additionally, it seamlessly integrates process safety information, application functionalities, system diagnostics, and essential control strategies, executing safety application logic defined by SIL requirements within a fully redundant (2oo4D) architecture. Furthermore, the Safety Builder tool enhances the management of safety-critical databases and application programming across the entire plant, ensuring comprehensive oversight and control. This holistic approach not only promotes a safer working environment but also optimizes operational efficiency for users.

For over three decades, the modular process control system known as Plant iT has been effectively utilized in production facilities within the process industry, focusing on automation, information, and control technology. It encompasses a wide range of capabilities, including the acquisition of operating data, process control technologies, liquid handling, and batch systems, alongside comprehensive functions for managing production remotely (MES) and integrating with ERP, LIMS, and maintenance systems, all of which can be continuously monitored and controlled through Plant iT. Each fundamental Plant iT system is equipped with a centralized engineering environment featuring a unified database and an integrated interface for parameterization. The various modules can be combined with the base systems as needed, allowing for flexible implementation and scalability tailored to specific industry requirements and production methods. Developed by ProLeiT GmbH, Plant iT is characterized as an object-oriented and PLC-based process control system that integrates MES functionalities, making it a robust solution for modern manufacturing challenges. Such versatility ensures that users can adapt their systems as technological advancements occur and as their operational needs evolve.

It's time to move on from outdated clipboards and the monotonous transcription of essential plant performance metrics. The FactoryTalk® Historian software efficiently gathers operational process data from various sources at incredible speeds. This software provides an unparalleled degree of supervisory control, performance tracking, and quality assurance, with the capability to scale from individual machines to the entire enterprise. Recording time-series data at this speed would be unfeasible, even for the most energetic record keeper on the plant floor. The dashboards offered by FactoryTalk Historian simplify this process. Additionally, the enhanced ability to forecast trends using dependable data will boost productivity to new heights. With FactoryTalk Historian Site Edition (SE), no data across your plant and enterprise can remain concealed. Its redundancy and high availability guarantee uninterrupted access to vital plant information, ensuring your operations run smoothly without downtime. This transition to a more advanced system not only streamlines processes but also empowers your team to focus on strategic improvements.

io.Performance streamlines the entry of Overall Equipment Effectiveness (OEE) data for various production settings, such as batch operations, continuous manufacturing processes, and discrete production environments. Real-time visibility into losses related to availability, speed, and quality is provided, allowing for immediate insights. Customized reports are available to meet even the most intricate needs of the operation. The web-based io.Performance platform ensures that access to role-specific functions is seamless across different departments and organizational levels. It also generates standardized OEE reports tailored for both the entire organization and individual plants. Additionally, production data is aggregated and presented to management in real-time, facilitating informed decision-making and enhancing operational efficiency. Overall, this comprehensive approach helps organizations maximize their production capabilities.

Expertune PlantTriage stands out as an award-winning PID tuning software, crafted by a team boasting extensive expertise in controls spanning hundreds of years. This innovative tool continuously observes your plant, swiftly pinpointing issues as they arise. It evaluates and ranks information based on both technical and economic considerations, assisting in uncovering the root causes of problems while offering a comprehensive suite of analytical tools aimed at addressing them effectively. With round-the-clock surveillance, Expertune PlantTriage diligently monitors processes every day of the year, detecting issues in real time. It quickly highlights control loops that significantly influence business profitability, production efficiency, reliability, and overall quality. Leveraging a Big Data methodology, the root cause identification feature expedites the discovery of the underlying reasons for disruptions. Additionally, through Active Model Capture Technology, it enables automatic tuning of control loops for peak performance, achieving optimal settings in mere minutes and simulating the precise response characteristics desired. In summary, Expertune PlantTriage not only enhances operational efficiency but also empowers organizations to maintain high-quality standards.

Libra is an all-encompassing solution aimed at optimizing asphalt plant operations by integrating production, loadout, and ticketing into a cohesive and automated workflow. It features adaptable plant controls that support both batch and drum mix automation, allowing for tailored adjustments to meet unique operational needs. The system comprises highly configurable modules that enhance plant throughput, which facilitates faster truck loading and dispatch. Additional features such as self-service kiosks, remote printers, camera identification technology, and silo loadout systems further promote automation, allowing drivers to remain in their vehicles while ensuring a smooth flow of trucks through the plant. Adopting Libra can result in notable enhancements, including a 35% reduction in time spent within the plant, an increase of over 25% in loadout efficiency, and a 30% decrease in the time required for drum plant calibration. Furthermore, it allows for the digitalization of all tickets for any incoming loads at the plant, as well as on job sites and within the office, streamlining the overall process even further. This leads to improved operational management, ensuring that processes are not only efficient but also environmentally friendly.

AutoPIPE is an extensive and sophisticated software solution focused on conducting pipe stress analysis. It enhances productivity and elevates quality control through an easy-to-use modeling interface paired with advanced analytical features. The software enables seamless collaboration among pipe stress engineers, structural engineers, and CAD designers by offering compatibility with top plant design software. Furthermore, AutoPIPE encompasses specialized tools for in-depth analysis of buried pipelines, operational clash detection under hot conditions, wave loading scenarios, fluid transients, and the assessment of FRP/GRP or plastic pipes. It also streamlines workflows by integrating effortlessly with a variety of Bentley and third-party applications, including OpenPlant, AutoPLANT, PlantSpace, Hexagon PDS, SmartPlant, Autodesk Plant 3D, and Aveva E3D Design. Additionally, AutoPIPE intelligently identifies the most effective locations for pipe supports, ensuring that your design is both financially efficient and meets all necessary safety and quality standards. Ultimately, AutoPIPE serves as an invaluable asset for engineers seeking to optimize their piping systems while adhering to industry best practices.

PlantFactory stands out as the leading choice for crafting 3D vegetation, offering an artist-friendly toolbox that provides unmatched control over intricate details. You can design anything from small mushrooms to towering trees with ease. Whether your project demands hyper-realistic, high-polygon plants for visual effects and architectural visualization, stylized flora for advertisements, or lightweight models for real-time applications, PlantFactory meets all these requirements and integrates flawlessly into your workflow. The software features three versatile modeling techniques that can be creatively combined, allowing you to draw plants using basic shapes or custom brushes, utilize modular components, or build everything from the ground up with a node-based approach. Furthermore, PlantFactory’s flexible architecture allows for the straightforward generation of non-organic objects that exhibit repeating patterns. Additionally, it automates UV unwrapping while ensuring optimal edge flow and topology through intelligent algorithms, allowing you to concentrate more on the creative process rather than getting bogged down by technical complexities. This holistic approach makes PlantFactory not just a tool, but a pivotal asset for any artist in the field.

The Symphony Plant Productivity and Traceability Suite harmoniously integrates various data collection elements, functioning like a well-rehearsed orchestra. With a strong emphasis on centralized product management, production oversight, and comprehensive control of the plant floor, Symphony’s robust manufacturing execution system ensures efficiency. Its reliable warehouse management system provides an extensive overview of sales orders, purchasing, cost management, order fulfillment, and inventory oversight. Specifically engineered to bridge the gap between the front office and the plant floor, Symphony serves as an enterprise-grade solution for both manufacturing and warehouse management. This design facilitates the effortless transfer of data between the plant floor and the office, making it simple and efficient. Whether you are a small processor aiming to implement a full end-to-end traceability solution or a large processor seeking automation in your processes, Symphony is equipped to handle all your needs. Additionally, there is a video case study available that showcases Symphony's capabilities within a large pork processing facility, illustrating its effectiveness in real-world applications.

FrameWorks® Plus serves as an advanced structural modeling and drawing solution, enhancing your entire workflow from drawing and modeling to analysis and reporting. By merging structural tasks with the plant creation process, it adds significant value to your modeling efforts. Its compatibility with third-party analytical and steel detailing software, along with other Hexagon plant design tools, ensures that all elements of the structural engineering workflow are synchronized, keeping your data both accurate and up-to-date. This tool is fully compatible with PDS, allowing you to generate structural models of plants and seamlessly share the latest project information globally through its PDS interface. Furthermore, FrameWorks Plus is intricately woven into the engineering and construction processes, offering more than a mere CAD solution; it features intelligent graphics that facilitate straightforward modeling, analysis, and reporting. This enhanced capability makes FrameWorks Plus a vital asset for teams looking to streamline their structural engineering tasks effectively.

FalconTune© is an advanced software solution designed for the tuning of PID loops within distributed control systems (DCS) and programmable logic controllers (PLC). For those interested, a comprehensive overview of the software can be provided. While FalconTune© is specifically fine-tuned for Yokogawa DCS©, its compatibility extends to any DCS or PLC that utilizes the OPC communication protocol. Users benefit from various licensing options that cater to their needs, including yearly, perpetual, workplace-based, and site-wide licenses. The research and development team at IMB Controls Inc. focuses on innovations in process control. This company, founded by Dr. Igor Boiko—a prominent figure in control systems research—has launched FalconTune, an automated solution for PID loop tuning. Currently, Dr. Boiko holds a professorship in Electrical Engineering at the Petroleum Institute (PI) located in Abu Dhabi, where he continues to contribute to advancements in the field. The combination of cutting-edge technology and expert knowledge makes FalconTune a valuable tool for engineers and technicians alike.

Finally, all your plant data is consolidated in one location. Running a facility can be challenging, but obtaining information from it should be straightforward. Having everything accessible in one platform enables you to discuss the real situation effectively. Avoid settling for incomplete or ambiguous data. In the absence of precise details, subjective opinions, rumors, and dominant personalities can easily influence decisions. Reliable information empowers your team and enhances your profitability. By merging plant metrics with employee insights, DataNow links your facility to a secure cloud environment where everyone can stay informed about ongoing activities. Let factual data lead your decisions. With accurate information, production outcomes will improve, making the entire operation simpler to oversee. Our installation process is hassle-free; you can connect your plant to DataNow independently, or you can rely on our team for assistance. Regardless of your choice, our comprehensive setup guides will walk you through all essential stages to get started. Designed with flexibility and security in mind, DataNow provides open access for you while keeping others out. Additionally, you can easily export your data to popular Office formats or integrate with other systems using our WebAPI, ensuring seamless operation and data management.

Customize models, refine designs, and export with precision. PlantFCE Model Builder offers 3D modeling for process plants. Model Builder can be used to estimate costs for engineering projects. View real-time updates as you edit a scene in the rendering window. Get low lock-in with PlantFCE Model Builder* PlantFCE Model Builder can export and import 3D models to and from industry-standard 3D model formats like GLB, OBJ, or STL files. Reduce errors and save time with automated clash check built right in.** PlantFCE Model Builder's automated clash check** reduces the time spent on clash check sessions and gives you more time to work on your project. Download for Windows (from the Microsoft Store) and Mac (available on Intel and Apple silicon Macs) on our website Training Contact us through the contact page on the PlantFCE website if you would like training for your organization. Documentation You can find documentation for Model Builder on the PlantFCE website. NOTES *Exporting through Model Builder does not include Model Builder specific functionality like properties set on objects or features specific to Model Builder. **Clash check will be released as part of version 2

Gain command over your manufacturing floor by achieving complete insight into your production process while ensuring seamless connectivity with your ERP systems. This can be accomplished through the automation of tasks, reduction of errors, enhancement of in-line quality, and facilitating effective communication between upper management and the shop floor. With a holistic and real-time perspective of your entire production lifecycle, both you and your clients benefit from thorough traceability and operational monitoring. Despite advancements, many manufacturing facilities still rely on manual data entry. Plex's intuitive, paperless operator Control Panel streamlines operations, minimizes human mistakes, and boosts efficiency. Plant personnel can also reduce compliance risks with database-driven traceability and immediate in-line quality oversight. Unlike traditional MES/MOM systems that consist of various applications linked via complicated integrations, Plex offers a cohesive solution — presenting a single user interface where applications are designed to function collectively, enhancing overall operational efficiency. This innovative approach not only simplifies processes but also empowers teams to focus on continuous improvement and customer satisfaction.

OrderlineBOX is a software solution tailored for the corrugated box sector, designed to streamline the transition from quote to invoice while being remarkably user-friendly for businesses of any scale. This software comprises various modules that offer high adaptability, allowing for customization to cater to the specific needs of sheet plants, integrated corrugated plants, and packaging suppliers alike. As a reliable tool, it enables corrugated box manufacturers to expedite their quoting process, secure more contracts, and enhance both efficiency and communication within the organization. Furthermore, OrderlineBOX serves as an excellent alternative to traditional manual spreadsheet systems, granting users effortless access to a comprehensive sales history database that minimizes redundancy and boosts accuracy. With its impressive flexibility and scalability, OrderlineBOX’s highly integrated modules allow businesses to select only the functionalities they require, eliminating the need for additional accounting software purchases while optimizing operational workflows. This software not only accelerates business processes but also fosters improved collaboration and decision-making among teams.

Introducing the inaugural OEE reporting system that utilizes a dollar-based framework, enabling instantaneous computation and documentation of all OEE metrics. This innovative approach transforms all manufacturing losses into monetary values, allowing for effective integration and prioritization of losses, ensuring that plant teams consistently concentrate on the most valuable opportunities. Additionally, it offers real-time product costing insights, categorized by both process and product. This solution can be deployed independently or enhance current plant applications. It is versatile enough to be implemented at a single plant or throughout an entire enterprise, with capabilities for replication and aggregation across various sites to a central enterprise server, fostering a comprehensive understanding of operational efficiency. Such a system not only streamlines reporting but also empowers decision-makers with actionable insights to drive continuous improvement.

DataProphet focuses on enhancing intricate manufacturing operations across essential industrial sectors through advanced machine learning technology. By utilizing the data generated by your plant's production line machinery, our AI-powered solutions pinpoint areas where efficiency can be improved. We provide impactful recommendations that ensure a return on investment within the first year of implementation. In modern manufacturing environments, true excellence is realized when potential production challenges are anticipated and addressed proactively. Operators must have immediate access to actionable insights regarding part quality, performance metrics, and equipment availability before any underlying issues arise on the production floor. For contemporary manufacturers, reacting in real-time is insufficient; it is crucial to stay ahead of potential disruptions. Discover how DataProphet's AI-driven insights can assist you in meeting quality objectives, minimizing waste and defects, and optimizing manufacturing processes well before real-time becomes necessary, thereby setting a new standard for operational excellence.

FactoryKPI Executive, developed by Orca Lean, delivers a comprehensive KPI management system that allows executives to easily track, standardize, and compare plant performance. Designed with upper management in mind, it consolidates critical data into a secure, accessible dashboard, eliminating reliance on outdated paper reports and manual Excel files. The platform provides over 50 industry-standard KPIs, along with the flexibility to create custom metrics that align with organizational goals. With role-based access controls, leaders can share insights across teams while maintaining data security and integrity. Plant comparisons are mathematically optimized, enabling fair benchmarking and supporting initiatives like best-practice sharing and continuous improvement. Integrated trend visualization tools present metrics clearly, while optional AI capabilities deliver predictive analysis, ROI forecasting, and conversational insights about performance trends. Deployment is flexible, with options ranging from AWS-hosted environments to on-premise or hybrid models depending on company policy. By combining automation, security, and intelligence, FactoryKPI Executive equips decision-makers with the clarity and confidence needed to optimize operations.

Explore the dynamic Shift Log, where Shiftconnector® efficiently oversees and organizes all vital information necessary during shift transitions. Supervisors benefit from the clear presentation of this information, and live reports can be accessed anytime for enhanced oversight. Direct communication with shift teams streamlines management processes, making it easier to coordinate efforts. Furthermore, the data collected within Shiftconnector® is ripe for analysis, revealing opportunities for optimization and identifying potential errors that can enhance business operations. The Shiftconnector® GO application bridges the gap between field workers and board operators by facilitating routine tasks and compliance management through the Shiftconnector platform. This versatile app is compatible with iOS, Android, and Windows devices, empowering workers to communicate their activities in real time from various plant locations. As they conduct daily inspections related to environmental safety and compliance, this tool provides a crucial edge, ensuring that all necessary tasks are logged efficiently regardless of their physical location within the plant. This integration not only enhances individual accountability but also fosters a culture of continuous improvement across the organization.

A comprehensive thin-client software solution that seamlessly integrates data and enhances performance monitoring, resulting in superior data visualization. The customizable workspace interface simplifies the processes of trending, charting, monitoring, reporting, and displaying data. Uniformance KPI serves as a metric management tool that empowers process plants to establish and oversee a diverse range of key performance indicators (KPIs), including safety, reliability, operational efficiency, and production outcomes. Additionally, Honeywell Process Trend Visualization is designed to assist engineers, operations teams, and other essential plant staff in easily visualizing and analyzing information for efficient troubleshooting and decision-making. As a result, facilities gain improved process intelligence, which fosters quicker and more informed business choices, ultimately leading to enhanced operational efficiency and productivity.

Our ERP/MES* software suite will bring your plant to Industry 4.0 in the office, yard and plant. By giving your employees the tools they need to do more in less time, you will not only increase your profits but also improve their job satisfaction. EFFECTO OnSite provides all the modules necessary to control your plant in real-time and accelerate your production cycle from the purchase of wood to the shipment of the finished product. Process automation reduces the amount of paper entries teams must make and the amount of Excel manipulations they are required to do with a higher production rate and a lower error rate. This allows employees to focus more on tasks that add value and increase sales.

Mapex has more than 20 years experience in the design and implementation of MES (Manufacturing Execution Systems), which allow for the capture and analysis of production control, planning, quality, and maintenance data within the manufacturing sector. Our goal is to assist industrial companies in their digital transformation by providing a technological platform that reduces costs, improves the efficiency of production plants, and positions them at the forefront Industry 4.0. Mapex products can be grouped into functional modules, which can be used independently and integrate with most ERPs. This suite of products covers all plant control requirements that modernize factories and turn them into smart factories.

The open modular design of Phase Plant empowers you to craft everything from streamlined synthesizers to intricate and evolving sound patches, all within a user-friendly environment that encourages creativity. You can mix together numerous generators, modulators, and effects to develop your own distinctive sounds with both accuracy and simplicity. Select from a variety of source sounds, including traditional waveforms, wavetables, samples, and noise. Additionally, you can utilize an extensive library of factory wavetables or create custom ones using the sophisticated wavetable editor that Phase Plant offers. Begin with robust building blocks to layer and combine sounds uniquely within a single synthesizer. Included with Phase Plant is Kilohearts Essentials, a wide array of effective plugins that serve as snapins, allowing you to blend and modulate them freely across three dedicated effects lanes. This integration means you can manage all your effects processing directly within Phase Plant, ensuring they are seamlessly included in your presets. For those looking to enhance their sound design even further, a selection of premium effects is available for separate purchase. This flexibility makes Phase Plant an invaluable tool for both novice and seasoned sound designers alike.

For each device to effectively enhance the overall intelligence of a facility, it is crucial that it can interface with external systems. Therefore, recognizing and fine-tuning the speed, volume, and security levels of these data exchanges is vital for maintaining the system's coherence. A streamlined communication process guarantees that all these criteria are fulfilled by employing suitable protocols and standards for communication. Additionally, if your facility necessitates real-time oversight of essential data or aims to boost performance, investing in the right communication tools and a resilient infrastructure becomes imperative. This is because data needs to continuously flow between diverse ground devices and an industrial information system, which often demands the integration of various communication protocols, ensuring their data is readily accessible to the SCADA system. Ultimately, the coordination of these elements is essential for optimizing the plant's operational efficiency and responsiveness.

EASE is an innovative platform that allows manufacturers to conduct safety audits, layered process audits, and 5S. EASE provides visibility and accountability to the plant floors through real-time data. It streamlines how manufacturers conduct, respond and administer plant floor audits. Forget about pencils and paper. The EASE mobile app guides you through audits, including responses to non-conformances. Annotated photos provide visual evidence. Issue tracking allows you to assign issues to the right people and ensure that they are closed out. Interactive dashboards and customizable reporting provide real-time audit results by line, plant or region, and insight into the business unit.

Enhance the efficiency of your plant floor through high-definition visibility, foolproof management, and a real-time production environment that seamlessly integrates with your ERP by design. Traditional ERP systems were not specifically built for manufacturing execution, and relying on post-production information, or “back-flushing,” does little to aid in controlling output during the manufacturing process. Plex’s Manufacturing Execution Suite (Plex MES) offers real-time production oversight, providing immediate access to manufacturing data for comprehensive visibility and effective closed-loop control. This adaptable, cloud-native solution is crafted for straightforward deployment, standardization, and seamless integration with your existing corporate ERP. The suite comprises a collection of unified shop floor applications operating on a shared database, minimizing the potential for disruptions or errors caused by inter-application connections. With a focus on a paperless environment, it is user-friendly, empowering operators to boost productivity while eliminating manual process errors, ultimately transforming the way manufacturing operations are conducted. By integrating these systems, businesses can achieve a more streamlined and efficient manufacturing process.

Transform your equipment data to competitive advantage. This technology is used on more than 1 million assets. The most advanced predictive operations technology is available to power your continuous improvement. The production environment of today is more complex and interconnected than ever before. Your plant floor generates an inordinate amount of data, from increasingly sophisticated PLC technology to the ever-expanding IIoT world. It can be difficult to distinguish the meaningful information from the noise when there is so much information coming in from business, supply chain, and financial systems. TwinThread enables you to transform data from any source into actionable and impactful positive results. Our predictive operations platform was built from the ground up to increase operational efficiency, reduce costs, improve consistency, and increase throughput. As bold as it sounds, our mission is to achieve 100% plant efficiency.

SmilePlant is an Italian-Norwegian software program. SmilePlant offers a limited 50-node free version. SmilePlant is a CMMS software that includes features such as asset tracking and inventory control, scheduling, service history tracking and technician management. SmilePlant can be used as a client-server application, with SQLite or Microsoft SQL Server as the database engine. The Return on Investment (ROI), is within 6 months. SmilePlant offers online support and business hours support. It supports integrations to SAP, Navision and AS400.