Alternatives to FactoryTalk Batch

Aizon: Intelligent GxP Manufacturing Aizon helps life sciences manufacturers modernize production with AI solutions designed for regulated GxP environments. By leveraging our platform, companies can minimize variability, maximize yield, and safeguard product quality at every stage of the process. - Aizon Execute — Intelligent Batch Record (iBR): Move from paper to digital records in a matter of weeks, cutting deviations and enabling faster batch release. - Aizon Unify — Contextualized Intelligent Lakehouse: Break down data silos by unifying and contextualizing information across plants and systems, turning raw data into actionable insight. - Aizon Predict — GxP AI Industrialization: Apply predictive intelligence to optimize process parameters, strengthen Right-First-Time performance, and drive higher output. With Aizon, pharmaceutical and biotech manufacturers can unlock operational intelligence—gaining clarity from historical data, visibility into the present, and foresight to steer the future of manufacturing.

Poka is a web and mobile app that allows factory workers to access, consume, and share critical information on the plant floor in real time. This improves productivity. Poka creates a multimedia knowledge base that includes procedures, training content, and solutions for each machine and workstation. This helps to reduce downtime, improve safety, and facilitate communication between factories, departments, and shifts. Poka has been a catalyst for digital transformation in the industrial sector, including 12 of the most important manufacturers based on IndustryWeek’s Global 1000 rank.

FactoryTalk®, Optix™, is a new visualization platform that accelerates the delivery of value through modern technologies, innovative designs, and scalable deployment options. FactoryTalk Optix is a tool that can improve your process, efficiency, and deliverables - all in one place. To achieve your HMI vision, take advantage of new levels in collaboration, scalability, and interoperability. SaaS-enabled workflows allow your team to collaborate from anywhere and at any time. You can harness the cloud to become more agile and deploy quickly, scaling according to demand. You can use the cloud to beat your competitors, make more profit and increase your return on investment. Transform how you collaborate! The cloud makes collaboration easier for customers, suppliers, and employees from all over the globe.

It's time to move on from outdated clipboards and the monotonous transcription of essential plant performance metrics. The FactoryTalk® Historian software efficiently gathers operational process data from various sources at incredible speeds. This software provides an unparalleled degree of supervisory control, performance tracking, and quality assurance, with the capability to scale from individual machines to the entire enterprise. Recording time-series data at this speed would be unfeasible, even for the most energetic record keeper on the plant floor. The dashboards offered by FactoryTalk Historian simplify this process. Additionally, the enhanced ability to forecast trends using dependable data will boost productivity to new heights. With FactoryTalk Historian Site Edition (SE), no data across your plant and enterprise can remain concealed. Its redundancy and high availability guarantee uninterrupted access to vital plant information, ensuring your operations run smoothly without downtime. This transition to a more advanced system not only streamlines processes but also empowers your team to focus on strategic improvements.

FactoryTalk® Metrics serves as a comprehensive solution for monitoring efficiency, collecting data, and analyzing the performance of manufacturing machinery. It provides essential insights into equipment performance, offering opportunities to enhance production, cut costs, and improve quality. By delivering precise reports on actual activities occurring on the production floor, this software enables manufacturers to utilize their existing resources and workforce more efficiently. Although it tracks Overall Equipment Effectiveness (OEE), FactoryTalk Metrics extends beyond mere reporting, facilitating deeper inquiries to uncover the root causes of downtime and inefficiencies, thus enabling tangible enhancements in operational performance. Many manufacturers allocate considerable investment towards their equipment but often face challenges such as limited visibility into performance metrics, unanticipated downtimes, and losses stemming from inadequate production quality. This lack of clarity hinders their ability to effectively boost OEE and ultimately achieve their operational goals. By leveraging the insights offered by FactoryTalk Metrics, businesses can finally gain the visibility they need to drive meaningful performance improvements.

FactoryTalk® PharmaSuite stands out as the premier MES solution tailored for the Life Sciences sector. It enhances every phase of the recipe life cycle through role-specific optimization, ensuring quicker results for all stakeholders involved. The system’s open-content architecture, combined with an advanced upgrade mechanism, supports robust growth in both batch and discrete manufacturing processes. Additionally, our FactoryTalk PharmaSuite MES offers value-driven applications that assist in navigating regulatory compliance requirements. By utilizing MES, organizations can enhance their operational efficiency, streamline their supply chains, and strive towards their sustainability objectives. PharmaSuite MES not only manages production operations but also reinforces adherence to regulatory standards, boosts operational effectiveness, and optimizes supply chain performance. With a focus on improving production efficiency, accelerating time-to-market, and simplifying compliance processes, this modern MES solution is indispensable for forward-thinking companies. Ultimately, embracing PharmaSuite ensures a competitive edge in an evolving industry landscape.

Leave the past behind and embrace a future free from unexpected downtimes and the confusion surrounding their causes. FactoryTalk® AssetCentre serves as a comprehensive solution for the security, management, version control, tracking, and reporting of automation-related assets throughout your facility. This tool operates with minimal need for extra management involvement or employee effort. By utilizing FactoryTalk AssetCentre, you can enhance uptime, boost productivity, ensure high quality, promote employee safety, and maintain regulatory compliance. Have you ever envisioned yourself as a superhero? You certainly can and should, as overseeing and safeguarding your automation assets is a formidable task, and FactoryTalk AssetCentre is your ally in achieving success. Explore how this software can be your ultimate source of strength. The trend towards subscription-based software is rising rapidly in commercial and industrial sectors, and this transformation shows no signs of waning anytime soon, making it essential to adapt. Embracing such innovations can provide your business with the competitive edge it needs.

Enhance your manufacturing operations by connecting essential data from the shop floor with enterprise IT systems and other manufacturing tools. Imagine the potential this brings. FactoryTalk® Transaction Manager allows for the seamless interconnection of industrial transactions with various systems, enabling them to function cohesively. This integration fosters a comprehensive link that enhances reliability across enterprise-wide operations. Often utilized in scenarios involving data logging, FactoryTalk Transaction Manager captures production data from control systems and stores it in databases. Unlike traditional historian applications, this software facilitates a bidirectional flow of information, such as transferring production work orders from a database back to a control system. By utilizing FactoryTalk Transaction Manager, you gain unprecedented insights and integration capabilities for managing critical data transactions across your manufacturing landscape. This transformative approach ultimately leads to improved decision-making and operational efficiency.

FactoryTalk® software is designed to enhance a wide range of advanced industrial applications, including those related to IoT. This powerful solution commences at the manufacturing edge and seamlessly extends from local systems to cloud environments. Picture elevating your industrial ecosystem with a software platform that incorporates state-of-the-art design, optimizes operational effectiveness, and provides the benefits of predictive and augmented maintenance. Whether dealing with process, batch, or discrete applications, the integrated approach of Rockwell Automation’s award-winning software, hardware, and services addresses your toughest challenges. By leveraging our FactoryTalk software solutions, you can truly elevate your industrial operations. Embrace innovation through advanced design, optimize efficiency in your processes, and tap into the vast capabilities of predictive and augmented maintenance for even greater success. With our comprehensive offerings, your most intricate issues can be effectively resolved, paving the way for a more efficient and innovative industrial future.

FactoryTalk® Vault™ with Design Tools offers a centralized cloud storage solution for teams, featuring advanced version control, access management, and detailed analysis capabilities for controller projects. This platform enables seamless collaboration on design projects from any location at any time, simply by using a web browser, which leads to improved and faster design processes. Are you in search of an efficient method to ensure your project files are documented, secure, and easily accessible? With our innovative cloud-native FactoryTalk Vault software, you will have reliable industrial file storage at your disposal, no matter where you are or when you need it. You can manage access to your project files, enhancing team collaboration to boost productivity. Additionally, it allows for the maintenance of a comprehensive history of file changes across a system, helping teams work more effectively by grouping related project files. Tracking modifications to your files ensures the security of your work, while the ability to recover files from any location provides added peace of mind. Moreover, the platform's user-friendly interface is designed to streamline workflows and facilitate better communication among team members.

Boost your efficiency with innovative cloud-native, software-driven designs in industrial automation. Presenting FactoryTalk® Design Studio™, a cutting-edge software solution that is entirely cloud-native and designed for system architecture, ensuring access anytime and anywhere. By starting with the development of ControlLogix® and CompactLogix™ controllers, FactoryTalk Design Studio aims to merge contemporary software development methodologies with established industrial automation processes, allowing teams to enhance their productivity while designing the next era of automation solutions. Rockwell Automation is seamlessly integrating modern software practices into familiar industrial workflows, fostering the development of advanced industrial automation systems. The platform’s improved modular design empowers developers to build and manage projects more efficiently, utilizing principles of object-oriented programming for enhanced usability and collaboration. This approach not only streamlines the design process but also encourages innovation and adaptability in automation projects.

Create a seamless transition from initial concept to virtual commissioning in the cloud environment. Unify your teams and enhance your design process with FactoryTalk® Twin Studio™ software. This innovative platform simplifies the design, collaboration, and refinement of your projects, allowing you to develop your systems in a cloud-based setting. FactoryTalk Twin Studio facilitates rapid movement between different software applications, thereby accelerating the project through each phase of the design process. As your project evolves, integrated change tracking and version control automatically monitor contributions, freeing you to concentrate on your tasks rather than managing file versions. Collaborate on projects remotely to enhance designs and expedite development like never before. Virtually construct, test, and commission your machinery to ensure they align with your specifications prior to finalizing a design. Additionally, you can update and troubleshoot your systems from any location using just your web browser, ensuring continuous efficiency and productivity. This level of flexibility and accessibility allows teams to innovate more effectively and respond swiftly to challenges.

Cosmino's Manufacturing Execution System enhances the synergy among personnel, machinery, and IT, transforming the digital factory into a truly intelligent environment. With Cosmino MES Plus, production processes gain transparency, leading to improved quality and efficiency. The effort required for managing production orders manually is expected to be cut by fifty percent. MES enables a wide range of variations and flexible access options to be implemented seamlessly. The Zero Defects strategy (ZD) is fully supported, extending its assurance directly to customers. Furthermore, the Traceability feature serves as a vital tool during product recalls, providing critical information. Statistical quality sampling and control card comparisons will be accurately conducted through Cosmino MES Plus, utilizing established intervention limits and process capability metrics. Integrated test planning will offer additional assistance, and if any values fall outside acceptable tolerances, the software will recommend corrective actions to maintain high quality. Moreover, utilizing the Traceability feature allows for the incorporation of extra details, including information on materials and preliminary products, enriching the overall production data. This system ultimately fosters an environment of continuous improvement and accountability throughout the manufacturing process.

FactoryTalk® Analytics™ delivers a comprehensive range of analytics solutions, spanning from descriptive to prescriptive, enabling industrial manufacturing professionals to reach key business objectives such as enhancing overall equipment effectiveness (OEE), minimizing downtime, and improving quality or processes. The platform offers a seamless customer experience that includes everything from establishing a robust foundation for industrial data management to providing unified operational views; it combines collaborative data integration with the ability to create and implement self-service machine learning or analytical models across various environments, whether at the controller, edge, or in the cloud. By equipping domain experts with visual tools and innovative analytical templates, the solution empowers users to achieve tangible results, effectively supporting the entire machine learning process from data acquisition to value realization, while addressing critical use cases such as predictive maintenance, anomaly detection, and model process control. This holistic approach not only streamlines operations but also fosters a culture of data-driven decision-making within organizations.

Software tailored for industrial use aims to assist in achieving your manufacturing objectives. FactoryTalk® software is engineered to foster an ecosystem of sophisticated industrial applications, encompassing the Internet of Things (IoT). The journey begins at the edge of manufacturing and extends from local installations to cloud-based solutions. Picture enhancing your industrial setting with innovative software that provides advanced design capabilities, optimizes operational efficiency, and offers benefits in predictive as well as augmented maintenance. Whether dealing with process, batch, or discrete applications, even your toughest challenges can be addressed through the synergy of Rockwell Automation's acclaimed software, hardware, and support services, ensuring a comprehensive solution for modern manufacturing needs. This integrated approach not only enhances productivity but also paves the way for future innovations in the industry.

Our innovative software solutions effectively merge the advantages of the digital realm with the tangible aspects of the physical world, resulting in reduced costs, enhanced adaptability, and the ability to satisfy intricate customer demands. Discover how Catalyx's software offerings can fast-track your progress towards the factory of tomorrow. The SmartFactory Software Suite from Catalyx empowers regulated entities to evolve from bespoke, standalone production line applications into a robust, scalable, and adaptable platform. This modern software framework guarantees sustainability and ongoing support for the long haul. By thoroughly assessing the quality and integrity of every single product, the suite achieves a significant 33% reduction in batch setup times, accelerates the onboarding of new products by 36%, eradicates manual data entry mistakes, and digitizes documentation processes, which includes the automated creation of batches from enterprise systems. Key functionalities include digital line clearance, machine vision inspection, returnable transit packaging, and a variety of other capabilities that streamline operations. The ultimate goal of these solutions is to enhance overall operational efficiency while maintaining high standards of quality and compliance.

The machines located throughout our manufacturing facility and enterprise are conveying important information. Utilizing FactoryTalk® View software allows you to obtain a coherent and consistent narrative, from individual machine-level HMIs to comprehensive visualization solutions that span your entire organization. This all-encompassing software package addresses HMI needs across process, batch, and discrete applications. With clear visual displays and a unified programming language, along with an extensive library of faceplates, you can ensure that your insights into machine performance are optimal. When employees at various organizational levels share the same machine perspectives, it enhances your ability to oversee production effectively, creating a unified vision that everyone can support. As the industry continues to evolve, navigating changes in processes, operational growth, and additional factors can be quite complex. Our HMI solutions are specifically designed to tackle today's challenges while also preparing you for future opportunities, ensuring that your success remains a top priority. This forward-thinking approach enables you to adapt quickly in a rapidly changing environment.

The flow of binary data across industrial networks, connecting various automation assets, is what energizes your industrial processes. The secure transfer of this information and its accurate reconstruction at the destination is vital to ensuring your operations remain efficient and effective. Central to this functionality is industrial communication; without it, effectively monitoring, managing, controlling, and securing your operations would be an unattainable goal. FactoryTalk® Linx serves as a crucial framework for all devices utilizing FactoryTalk, including essential third-party devices that form a vital part of your industrial network. It provides solutions that scale from small applications on a single computer with one controller to expansive setups with distributed and redundant data servers interfacing with large automation systems. Additionally, the FactoryTalk Linx Gateway facilitates seamless interaction with both FactoryTalk-compatible devices and those that operate outside this standard. This versatility ensures that your entire operational landscape remains interconnected and responsive to demands.

Picture the ability to quickly address customer needs and swiftly tackle production challenges. With the FactoryTalk® Remote Access™ solution, there's no need to travel for managing, configuring, or establishing secure connections to customer equipment. Experience a more efficient way to provide exceptional support from any location. Instantly access and assist customer machinery at a moment’s notice! When customers reach out, you can establish a connection rapidly, regardless of your whereabouts. By utilizing remote access, you eliminate the expensive time and costs associated with travel for assistance. This will not only benefit your customers, but it will also enhance your financial savings. Being able to service customer equipment on demand allows you to expedite solutions, minimize downtime, and elevate overall productivity. Ensuring the safety of your operations is paramount; with features like multi-factor authentication, encrypted protocols, and stringent local access controls, you can prioritize security effectively. Moreover, this approach not only streamlines support but also fosters stronger relationships with your clients, ultimately leading to sustained business growth.

In the realm of pharmaceutical production, it is crucial to document activities on the shop floor in real-time to maintain quality standards and comply with regulations such as 21 CFR Part 11 and Good Manufacturing Practices (GMPs). Utilizing an automated system guarantees that batch records are free from errors and can be easily accessed, while also allowing for the tracking of batch manufacturing processes. Electronic Batch Record (EBR) software, such as CaliberBRM, replaces traditional paper-based systems, thereby mitigating associated risks and ensuring the integrity of data and product quality. In industries that are highly regulated, particularly in life sciences, the real-time recording of the 4Ms becomes a necessity as it streamlines business processes. Transitioning to digital batch production records can significantly reduce both time and effort. The EBR system provides comprehensive oversight of the 4Ms, enabling organizations to minimize inventory waste, optimize workforce allocation, manage instruments effectively, and shorten review cycles, all of which lead to decreased operational costs. Furthermore, Quality Review Management (QRM) emphasizes the importance of exception-based reviews to expedite batch releases, enhancing overall efficiency. By implementing these modern solutions, companies can create a more agile and responsive manufacturing environment.

Develop the ability to monitor and trace materials, energy, labor, and various inputs utilized throughout the manufacturing process. Assess production efficiency and uncover opportunities for process enhancement. By leveraging insights and tailored reports, manufacturers can pinpoint issues and make informed, data-driven choices. Efficiently oversee equipment and tools while implementing both preventive and predictive maintenance strategies. Streamline your operations by automating custom user-defined process orchestration to facilitate interactions between internal and external systems. Capitalize on the data circulating from the factory floor to upper management to perform sophisticated analytics. Recognize potential improvement zones, carry out preventive maintenance, and ensure accountability among the workforce. The advantages of utilizing real-time data include the capability to continuously monitor operations, resulting in smoother processes and the delivery of high-quality products to customers, while also significantly minimizing production costs. Ultimately, harnessing this data will foster a culture of continuous improvement and operational excellence within the organization.

COOX is an advanced Manufacturing Execution System that transforms industrial operations by gathering, analyzing, and visualizing real-time production data. Acting as the operational heart of a smart factory, it connects directly with ERP systems and provides full oversight of manufacturing orders, equipment activity, resource usage, and material flow. Its model-based design allows COOX to adapt to any manual or automated production environment, making deployment quicker and more reliable across single plants or multi-site networks. Manufacturers rely on COOX for high-level functionalities such as performance analytics, OEE dashboards, quality monitoring, traceability, batch file generation, inventory management, and scheduling. The system delivers systematic process and product traceability to help industries comply with strict regulations and maintain high quality standards. From staff assignment to recipe and BOM management, COOX ensures every aspect of production runs smoothly and efficiently. Users from operations, quality, maintenance, and purchasing benefit from accurate insights and optimized workflows. With its modular MESbox suite and web-based architecture, COOX provides a scalable foundation for continuous improvement and Industry 4.0 transformation.

SG Systems Global offers traceability and manufacturing solutions for regulated and non-regulated industries, integrating with ERP and MES platforms to boost efficiency and ensure product quality. Key Modules: * Electronic Batch Records (EBRs): Digital records to meet 21 CFR Part 11 and GMP compliance, reducing manual errors. * Formula Control: Ensures accurate ingredient measurement and consistency across batches. * Batch Control: Tracks production in real time, enabling lot validation and recall management. * Warehouse Management System (WMS): Manages inventory with barcode scanning and real-time stock updates. * Production Scheduling: Automates workflows, assigns tasks, and generates performance reports. These solutions streamline processes, enhance compliance, and support scalable growth for manufacturers.

Enhance resilience by implementing an agile supply chain that can swiftly adapt to innovation demands and address quality concerns, while also accommodating shifting customer requirements and outdated components to maintain compliance and minimize delays. Utilize artificial intelligence to anticipate demand and ensure timely product delivery through real-time supply and production planning, effectively placing resources where they are needed most. Leverage predictive analytics to refine and automate key aspects of inventory management, warehousing, fulfillment, material sourcing, and logistics to boost delivery performance. Establish flexible manufacturing systems and processes by integrating predictive technologies, the Internet of Things (IoT), and mixed reality, which can lead to increased throughput, improved quality, and timely deliveries while also cutting costs. By implementing proactive maintenance strategies, companies can reduce equipment downtime and enhance overall equipment effectiveness (OEE), thereby extending the lifespan of machinery. In this way, businesses are optimizing their operations through advanced Supply Chain Management techniques. Ultimately, the focus on developing agile manufacturing and distribution systems is key to thriving in today’s dynamic market landscape.

Our production solution is designed to synchronize orders, sales, and purchases, optimizing inventory levels to be as low as possible. This software aids in both planning and execution, sending alerts when actual performance deviates from the planned strategy. Automotive Component streamlines your operations, guarantees just-in-time inventory, lowers costs, and enhances quality assurance. You will see a rise in operational efficiency, increased control and transparency, as well as heightened accountability. It’s crucial to address your core processes before they lead to complications. In the pharmaceutical sector, the system provides real-time data access and insight into demand trends, enabling better planning and improved compliance. The Manufacturing Solution includes consulting-led ERP implementation designed to tackle these challenges and boost business performance. Process manufacturers encounter a range of dynamic challenges, including fluctuations in bills of material (BoM) and intricate inventory management procedures, which necessitate a robust and adaptive solution. By leveraging this comprehensive system, companies can navigate these complexities effectively and maintain a competitive edge in the market.

Mareana, a cloud-based Enterprise AI Platform, connects siloed data in manufacturing and enables contextualization, processing and predictive analytics in real-time to drive insightful business decision. Mareana Manufacturing Intelligence is a powerful tool that helps small, large, and medium-sized enterprises increase yield, unlock capital, and comply with regulatory requirements. The Mareana Intelligence Platform offers the following benefits: - Connect your data in one place, such as paper batch records, CMO process data, and unstructured data - Create Product Generatives in Real-Time, and get Granular Product Details, Process Anomalies and Variations, as well as New Data Impact Analytics - Unlock Capital by releasing On Hold Batches, Improving yield, and reducing Up-stream/Down-stream Non-Conformances - Execute Compliance Files Flawlessly, by ensuring full reporting, leveraging data sources and reducing errors. Three of the top ten pharmaceutical companies in the US use Mareana's platform for CPV & CMC.

Mapex has more than 20 years experience in the design and implementation of MES (Manufacturing Execution Systems), which allow for the capture and analysis of production control, planning, quality, and maintenance data within the manufacturing sector. Our goal is to assist industrial companies in their digital transformation by providing a technological platform that reduces costs, improves the efficiency of production plants, and positions them at the forefront Industry 4.0. Mapex products can be grouped into functional modules, which can be used independently and integrate with most ERPs. This suite of products covers all plant control requirements that modernize factories and turn them into smart factories.

Accelerate your design and construction processes with FactoryTalk® Logix Echo emulation software, specifically tailored for ControlLogix® 5580 controllers. This innovative tool allows you to conserve both time and financial resources throughout all phases of a project, including initial prototyping, design, testing, evaluation, and final production and installation. Take a significant leap towards an all-encompassing approach to digital engineering. Seamlessly transition from design to operational phases and back again without the need for further programming alterations or reconfigurations. Expedite your time to market! You can validate, test, and refine your control logic without relying on physical hardware. For the first time, you can emulate the ControlLogix 5580 platform, ensuring your projects are aligned with the latest controller technology. Leverage the integrated API to connect with your Digital Twin, utilize third-party simulation models, operator training software, and much more. Over the last year, numerous early adopters have eagerly embraced the opportunity to establish their own digital labs utilizing emulated ControlLogix 5580 controllers. Organizations across various sectors are harnessing this technology to unleash greater creativity in their designs and optimize their operational efficiency. As innovation continues to unfold, the possibilities for enhancing your projects are virtually limitless.

Accevo Smart Factory (formerly ANT Solutions) is a next-generation Manufacturing Operations Management (MOM) platform built to help factories modernize and thrive in the Industry 4.0 era. Designed for end-to-end digital transformation, it connects production lines, machines, and people in a unified ecosystem. Its suite includes OEE performance monitoring, MES, CMMS, APS, QMS, and EMS, giving manufacturers full control of performance, planning, maintenance, and energy use. By digitizing workflows and eliminating manual reports, Accevo helps reduce downtime, increase efficiency, and deliver up to 15% higher OEE within weeks. The platform supports both cloud-native and on-premise deployments, ensuring security, scalability, and easy integration with ERP systems. AI-driven analytics and real-time dashboards empower teams to react 65% faster to production issues while cutting reporting time by 90%. Accevo’s proven implementation methodology guarantees measurable results in as little as six weeks. Backed by a team of industrial automation experts, Accevo transforms complex operations into streamlined, data-powered systems for global leaders in manufacturing.

AmpleLogic eBMR differentiates itself through its flexible modular architecture and user-friendly low-code platform, providing customized solutions specifically designed for the pharmaceutical and biotechnology sectors. It boasts features such as real-time data integration, dispensing modules, and electronic signatures, which collectively ensure adherence to international regulatory requirements. By automating quality control processes, AmpleLogic eBMR enhances productivity, reduces compliance expenses, and simplifies the batch review process. Its electronic record-keeping capabilities minimize errors, leading to more accurate decision-making outcomes. Additionally, the software accelerates product modifications, aligns with regulatory standards, and boosts overall efficiency in pharmaceutical manufacturing. It allows for detailed specifications of raw materials and precise weight-age calculations, thereby optimizing material management through accurate dispensing methods. Furthermore, the system streamlines the routing, reviewing, and approving of manufacturing records, contributing to a more efficient batch review process that ultimately drives productivity levels higher. This comprehensive approach not only meets industry demands but also positions businesses for sustained growth.

The sheer volume and rapid generation of industrial data make it challenging to capture accurately. Even if successful, the data often lacks the necessary context and usability for effective application. Furthermore, with operational data trapped within various devices or confined in isolated systems, data scientists face considerable hurdles in data preparation and struggle to derive meaningful insights for improving industrial performance. FactoryTalk® Edge Gateway™ software tackles these issues head-on, enabling actionable insights at both the plant and enterprise level to facilitate the digital transformation of the IIoT. By simplifying and automating the collection, contextualization, and structuring of industrial equipment data directly at the source, it ensures high data integrity from the very beginning. This software lays the groundwork for achieving a seamless integration of IT and OT at the enterprise level, allowing individuals from the shop floor to executive management to make informed and intelligent decisions that can drive operational excellence. Ultimately, this advancement not only enhances decision-making but also positions organizations for future growth and innovation.

Skyland PIMS® offers a comprehensive solution for managing both product and process data from end to end. This collaborative platform is designed for both emerging and established global drug sponsors and contract manufacturing organizations (CMOs), enabling them to effectively handle essential development, manufacturing, and quality information. With its cloud-based architecture and validatable software, the system ensures quick implementation and reduced total cost of ownership (TCO). It allows users to maintain data consistency, comprehension, and oversight throughout the supply chain, resulting in quicker and more effective scale-ups, technological transfers, and commercial launches. Users can easily capture batch information and utilize summary dashboards for effective data monitoring, release tracking, analysis, and reporting. The platform also simplifies the management of product and process specifications along with target control limits while enabling effortless audit trail creation. Furthermore, it seamlessly integrates batch and limits data to generate insightful process analysis and control charts. Compliance with CPV/APR reporting requirements is made straightforward, all while maintaining a persistent library of product and process data that supports transparency and integrity across global networks. By streamlining data management throughout the product lifecycle and supply chain, Skyland PIMS® enhances operational efficiency and collaboration among stakeholders. This innovative approach not only improves regulatory compliance but also fosters a culture of continuous improvement within organizations.

Designed specifically for pharmaceutical and other GxP-compliant organizations, this solution streamlines the digitization of production, quality, and compliance processes within manufacturing operations. Empower your data to guide decisions effectively. With real-time event monitoring, teams can swiftly respond to performance issues and tackle quality challenges as they arise. Equip operators with a user-friendly tool that enhances their ability to achieve accuracy on the first attempt. Navigating the complexities of manufacturing is challenging, especially with the added layer of GMP regulations. By providing your teams with the appropriate resources, you can address critical issues and unlock transformative advancements. Significantly cut down on the time and effort needed for batch reviews and approvals through a review-by-exception approach, eliminating the need for exhaustive reviews of complete batch records. Furthermore, automate tedious tasks such as data input and verification, managing paper records across the production floor, carrying out and double-checking calculations, and overseeing workflows, among others. This not only enhances efficiency but also allows teams to focus on more strategic initiatives.

Astral Manufacturing ERP delivers comprehensive solutions that span from procurement to dispatch. Utilizing cutting-edge technology, it is designed for adaptability and works seamlessly on tablets, smartphones, desktops, and laptops. The system provides thorough oversight of stock management, production workflows, sales transactions, packaging, and quality testing of materials. Additionally, it offers real-time tracking for batch processing, allowing users to monitor the current status effectively. By streamlining all business processes, it enhances both workflow and information exchange within the organization. Every department and their respective functions will be interconnected, fostering collaboration. Moreover, the real-time inventory tracking for both finished goods and raw materials enhances visibility and transparency throughout the enterprise, empowering business stakeholders to make timely and informed decisions. Ultimately, this integrated approach can lead to increased efficiency and improved overall performance for the organization.

FSWorks™, a robust graphical interface, displays production and quality data in real time. This provides factory insights. FS.Net™, connects it to quality analysis, process performance insight and compliance reporting on-site or remotely. Our philosophy is simple: We work with our clients and go above-and-beyond to help them achieve their goals. We are a dynamic company. Every member of our team has the ability to make decisions in accordance with the Symbrium Way. Factory Systems™, a provider of Statistical Process Control (SPC), rugged factory floor workstations and Enterprise Quality Data Management Systems (SCADA), Supervisory Control and Data Acquisition Systems (SCADA), ANDON systems and Process Monitoring systems, Operational Equipment Effectiveness systems (OEE), ANDON systems and Process Monitoring systems, Process Monitoring systems and Human Machine Interface (HMI), Part ID and Tracking systems and other prepackaged and custom software tools and hardware for manufacturing and product testing operations around the world.

Achieve total transparency, management, and enhancement of production and processes throughout your organization with our suite of Manufacturing Execution Systems (MES). The Opcenter Execution MES solutions refine manufacturing activities by precisely mirroring design, engineering, and operational data in the creation of final products. By delivering a holistic digital twin to the factory environment, we expedite production through the digital integration of enterprise systems with automated manufacturing machinery. Simplify the challenges presented by modern products and production methods to guarantee that items are manufactured as intended, punctually, and within budget constraints. Ensure that personnel on the floor, raw materials, supplied components, and ongoing work are perfectly positioned at the appropriate times to streamline production workflows. Additionally, Opcenter Execution significantly reduces cycle times by identifying and executing the most effective production sequences, enhancing overall operational efficiency. Ultimately, this comprehensive approach not only improves productivity but also supports strategic decision-making at every level of the enterprise.

A simulation module provides a comprehensive perspective on planning and scheduling, focusing on finite capacity to effectively manage both material and human resources while also identifying and eliminating bottlenecks. This sophisticated planning and scheduling software allows users to visualize, assess, and enhance production processes, thereby accelerating decision-making and fostering collaboration among teams. It serves as a distinctive tool for finite capacity planning and detailed scheduling within constraints, promoting simulated growth in a controlled manner. Designed for user-friendliness, it encourages team participation, enabling users to start with global data and progressively refine their focus to microdata. Users can create initial scenarios with minimal data and gradually increase complexity, achieving a reduction in lead time by up to 75%. The accompanying video illustrates the methodology for designing the factory within the tool and optimizing the layout for maximum efficiency. For those seeking further insights or wishing to learn how to effectively tackle cases using SIMOGGA, we highly recommend viewing our video tutorials, which provide a wealth of information and guidance. By engaging with these resources, users can unlock the full potential of the software and enhance their operational strategies.

Our OEE Toolkit Software Suite allows for the evaluation of machine performance across discrete, batch, and continuous production systems. This comprehensive suite, which includes the OEE Toolkit and four additional optional modules, empowers users to analyze losses and enhance production efficiency through data-driven insights aimed at continuous improvement. At the core of this toolkit lies OEEblue (OEE Toolkit 7.0), a factory analyzer that equips all stakeholders with essential information. It also offers an in-depth examination of events from each shift and supports both retrospective and real-time manual data entry. There are five compelling reasons why numerous manufacturers, plants, and production lines have adopted this solution. OEEblue accurately captures all production data, whether automatically, semi-automatically, or manually, ensuring reliability. Furthermore, it presents real-time visual information regarding any manufacturing equipment, facilitating better decision-making processes in production environments. This capability not only streamlines operations but also fosters a culture of continuous improvement across various sectors.

It can be used in conjunction with your ERP / MRP, but not as a replacement! Waterloo Manufacturing Software developed TACTIC, a highly customizable, advanced planning and manufacturing scheduling software. TACTIC is suitable for both batch and discrete industry manufacturers. It reduces inventory and supply costs and improves customer service. TACTIC is used by manufacturers to guarantee delivery, plan and schedule production, plan materials and capacity, and deal effectively with problems and changes. TACTIC's advanced scheduling algorithms and what-if options allow management teams to balance what's best for the business with what's best for customers. TACTIC's technical advisors at Waterloo Manufacturing Software offer a variety of pre-sale as well as post-sale services. These services allow you to both assess the technology and gain ever-increasing benefits from its use in your business.

The Smart Factory Platform developed by msg Plaut functions as an IT marketplace that delivers digital solutions in the form of Software as a Service (SaaS) specifically tailored for production and logistics sectors. This platform empowers businesses to make efficient use of various applications through a modular approach, enabling them to subscribe to specific apps according to their immediate requirements while keeping their production processes modernized. Among its notable advantages are the low effort needed for implementing digital lean manufacturing practices, exceptional adaptability, improved transparency in manufacturing operations, faster product launch times, decreased error rates, and enhanced overall system performance. Additionally, the Smart Factory Platform acts as a foundational model for digital manufacturing architecture, promoting ongoing development and a data-driven approach to production. It encompasses more than 15 distinct digital manufacturing use cases, such as predictive quality assurance, value flow analysis, and AI-driven employee development and scheduling. By allowing for the swift integration of AI-driven applications, the platform not only boosts transparency but also offers remarkable flexibility, making it an invaluable resource for modern manufacturing enterprises. The continuous evolution of its features ensures that companies remain competitive in an ever-changing market landscape.

Choose the ideal connectivity solution for your semiconductor machinery from our extensive range of established connectivity products tailored for semiconductor OEMs needing dependable communication between their equipment and factory systems. In an industry where rapid market entry is crucial, semiconductor OEMs are compelled to hasten the deployment of innovative equipment into the fabrication environment. Our tool automation service enhances engineering efficiency across the whole equipment delivery process, encompassing design, development, testing, and ongoing support. By automating any semiconductor tool, we enable your team to concentrate on the core technologies that provide substantial competitive advantages. Numerous OEMs discover that leveraging our testing experts for thorough evaluations is more economical, allowing your software engineers to devote their efforts to improving product features. We utilize our PEER FACTORY® Acceptance Tester (PFAT™) to simultaneously validate equipment automation and test specific automation scenarios and control software tailored for the fab environment. This comprehensive approach not only streamlines processes but also ensures that the equipment meets the highest standards of performance and reliability.

Guidewheel's AI platform will help you get more out of existing assets, reduce costs, and make your team win. The fastest way to improve factory operation. Track downtime accurately and identify root causes for improved efficiency and utilization. Forecast throughput accurately and track planned production vs. actual. Monitor OEE in real-time and see your trend over time. Track cycles, cycle times, and performance against goals. Monitor energy consumption and look for ways to reduce costs and consumption. Find out about maintenance issues before they become a problem. Monitor conditions such as temperature, flow, humidty, and pressure. Unlock hidden capacity by revealing and addressing losses such as preventable downtimes, long changeovers and late starts. AI-driven alerts will notify you when performance is deviating from the plan. This allows your team to take corrective actions and stay on track. Delivering on time is the best way to build customer trust.

VirtECS presents a distinct and mathematically advanced method for tackling process scheduling challenges. Our innovative system delivers comprehensive, validated, and practical solutions tailored for real-world applications. We offer software tools that facilitate sophisticated planning and scheduling, capacity evaluation, and design of batch processes to enhance profitability. With a wealth of experience spanning the pharmaceutical, surface mount technology, assembly, consumer goods, specialty chemicals, and various other process sectors, we specialize solely in scheduling and process optimization. We firmly believe that our software represents the pinnacle of available technology for addressing these issues. However, we encourage you to engage with us, consult other providers, conduct your research, and compare options to make an educated choice. Backed by over 25 years of research and development as well as hands-on experience implementing design, planning, and scheduling solutions for some of the most intricate processes globally, our commitment to excellence is unwavering. Our extensive expertise allows us to continually refine our offerings to meet evolving industry demands.

Siemens Digital Industries Software has introduced Opcenter Execution Pharma, previously referred to as "SIMATIC IT eBR," which is a specialized MES solution tailored for the pharmaceutical sector, facilitating entirely paperless production and comprehensive electronic batch recording. This innovative platform boasts sophisticated capabilities for designing, refining, and overseeing both manual and automated production activities, achieved through seamless integration with MES, automation, and enterprise resource planning (ERP) systems. By optimizing the utilization of various manufacturing resources—such as equipment, personnel, processes, and products—Opcenter Execution Pharma plays a crucial role in promoting efficient production. It delivers real-time insights into manufacturing execution along with access to process and quality information, thereby aiding in the enhancement of production workflows from the initial order stage to the final product. Ultimately, this solution not only improves operational efficiency but also supports compliance with stringent industry regulations.

Cybernetica specializes in providing Nonlinear Model Predictive Control (NMPC) utilizing mechanistic models. Our innovative software solution, Cybernetica CENIT, features a versatile architecture capable of addressing diverse industrial challenges by delivering optimal strategies. This includes advanced multivariable optimal control, predictive control mechanisms, and intelligent feed-forward strategies, along with efficient handling of constraints. Furthermore, our adaptive control capabilities leverage state and parameter estimation, incorporating feedback from indirect measurements via the process model. The use of nonlinear models allows for effective operation across extensive ranges, enhancing the management of nonlinear processes. This leads to a diminished reliance on step-response experiments and bolstered accuracy in state and parameter estimations. Additionally, we offer control solutions for both batch and semi-batch operations, efficiently managing nonlinear processes that function under fluctuating conditions. Our technology also ensures optimal grade transitions in continuous operations, safe supervision of exothermic processes, and control of unmeasured variables, including conversion rates and product quality. As a result, we contribute to reduced energy consumption and a lower carbon footprint, while also enhancing overall process efficiency. In summary, Cybernetica is committed to advancing industrial control solutions that optimize performance and sustainability.