Best Manufacturing Intelligence Software of 2024

The Industrial Internet of Things (IIoT), which connects the four Ms of manufacturing (man, material, method and machine) to your extended supply chain, can help you gain value. Get the manufacturing intelligence you need and the visibility you need to integrate your manufacturing operations with business operations.

The intelligent ArchFX platform with the most up-to-date database, software, and hardware is specifically designed to transform electronic assembly operations. Today's insights are available. Manufacturers can now forecast and respond quickly and accurately to changing conditions and concerns. Our clients are revolutionizing manufacturing by providing immediate information and deep analysis that generates a 30x ROI. The ArchFX platform provides analytics and alerts. Every machine. Not just from a few select vendors. Not just machines with modern APIs. We collect rich data from all machines using our multi-faceted software, as well as hardware connectors. From the latest pick-and-place machine down to the assembly machines further down the line. High-performance, multi-threaded brokers receive machine data instantly. You receive real-time dashboards, alerts, and data feeds from The ArchFX broker.

Complex industrial processes make it difficult to be market-driven and profitable. Manufacturers need to adjust their production methods to offer a wider range of products with higher quality and shorter production runs. They must produce more, run more efficiently, and improve product quality within the limitations of their equipment. They must ensure maximum uptime, efficient transitions and less waste. Manufacturers are also being asked to reduce their environmental impact and comply with regulated emission limits. Rockwell Automation Pavilion8r Model Predictive Control technology (MPC) is an intelligence layer that sits on top of automation systems and continuously drives the plant to achieve multiple business goals, including cost reductions, decreased emissions, and production growth--all in real-time.

Integrate critical data from your shop floor with enterprise IT to manage your manufacturing processes. The power is in the thinking. FactoryTalk®, Transaction Manager can take an industrial transaction, and link it tightly to multiple systems so that they act as one. This allows you to establish an end-to–end link and gives you the reliability you need to support enterprise-wide integration. FactoryTalk Transaction Manager can be used in data logging situations, where production data from the control systems must be saved in a database. This software is different from a historian app. It allows for two-way data exchange between applications. For example, between a database and a control program for downloading production work orders. FactoryTalk Transaction Manager provides new levels of integration and visibility to many of these critical data transactions.

Our AI product Canopy will increase your production and prevent unplanned downtime. Canopy's AI uses historical information to determine how your machines perform under all operating conditions. Our AI is used in many industries to detect and reduce downtime, increase machine performance, and reduce failures. Monitor the health of your machines continuously. Track abnormal behavior and take action before it's too late. Real-time monitoring of performance. You will be notified of any underperformance and can investigate what you can do to rectify it. Collaborate with others to resolve problems and work together. Our technology is remote-deployed and doesn't require installation. Canopy lets you explore sensor-level issues. Advanced visualizations and tools allow you to see the machine state in different ways. This allows you to identify what is abnormal in your machines.

We support large-scale manufacturing plants that are dedicated to developing the most critical and sensitive medicines in the world. Our engineering team is well-versed in manufacturing plants and has extensive experience in process control, process operations, and process engineering. The pulp, paper and packaging industries use a lot of resources to transform raw materials into everyday products. These systems are complex, large and highly variable. Domain experts can achieve their desired KPIs with our real-time control service. Data centers require a lot of cooling. Phaidra excels in optimizing mission-critical infrastructures. Our AI agent is flexible and adaptable. We can optimize your system if you have enough data and system complexity.

Zebra MotionWorks™, Material can help you increase efficiency and reduce costs in your material replenishment system. MotionWorks Material allows you to automate material flow across your entire operation. It also provides valuable insights that allow you to put those insights into action. Optimize your processes, gain insights into smarter material use, increase flexibility, ensure just-in time delivery of material for line side replenishment, and optimize your workflows. You will benefit from reliable communication, accountability, measurability, and accountability that ensures just-in-time delivery, minimizes downtime, and positively impacts your bottom line. MotionWorks Material eliminates disjointed, labor-intensive processes. It gives material handlers and other supply chain members access to real-time, actionable demand from the factory floor. This visibility allows the workforce to focus on delivering the required parts with minimal movement.

Reduce downtime and increase operational performance. Our Alora Machine Intelligence Dashboard (MI) is designed for JobBOSS2, Macola, JobBOSS2, and M1 users and provides real-time data on the health and usage of every machine in your shop, regardless age. Alora can be used with all types of machines including legacy and new brands. Your utilization rates can increase by 15% or more with increased visibility. This can translate into an average savings of $20,000 per machine. You can gain the insight needed to standardize, automate and continuously improve your manufacturing process. Real-time data allows you to ensure that estimates and bids remain accurate and profitable, while comparing current production with forecasts in order to identify problems earlier. Analyze machine data in order to reduce labor hours wasted, cut costs, and improve outputs. You will be able to make better decisions both for yourself and for your staff by facilitating engagement.

Mareana, a cloud-based Enterprise AI Platform, connects siloed data in manufacturing and enables contextualization, processing and predictive analytics in real-time to drive insightful business decision. Mareana Manufacturing Intelligence is a powerful tool that helps small, large, and medium-sized enterprises increase yield, unlock capital, and comply with regulatory requirements. The Mareana Intelligence Platform offers the following benefits: - Connect your data in one place, such as paper batch records, CMO process data, and unstructured data - Create Product Generatives in Real-Time, and get Granular Product Details, Process Anomalies and Variations, as well as New Data Impact Analytics - Unlock Capital by releasing On Hold Batches, Improving yield, and reducing Up-stream/Down-stream Non-Conformances - Execute Compliance Files Flawlessly, by ensuring full reporting, leveraging data sources and reducing errors. Three of the top ten pharmaceutical companies in the US use Mareana's platform for CPV & CMC.

AI-powered smart manufacturing platforms Connect your people, assets and processes with AI to make your business smarter. Connect people, assets, systems, and software in a single ecosystem to ensure reliable execution, high-speed automaton, and the anticipation of events. SymphonyAI solutions are equipped with next-generation predictive and generational intelligence to reduce machine faults and downtimes, decrease maintenance costs, improve energy efficiency and optimize plant performance. SymphonyAI's Smart Manufacturing Platform translates data into actionable insight, giving you comprehensive real-time visibility of business and plant operations.

One click will provide all the information that operators need to perform at their best. Oden Technologies helps manufacturers harness their complex manufacturing data in order to achieve unmatched performance on the front lines. Our solutions transform billions of datapoints from streaming production systems and contextual process sources into process recommendations, pre-built visualisations, and much more. Oden's turnkey infrastructure, hands on customer success team and easy-to use interfaces deliver results in weeks not years. Prescriptive recommendations for machine operators that adapt to line constraints and organizational objectives. Process AI empowers novice operators to perform as if they were experienced team members. Analyses and visualizations that are configurable and out-of-the box to identify opportunities and root causes for efficiency loss. Factory analytics allows the operators and the groups around them to dive into the data they have.

We know that connectivity is key to a project's success. We make it easy for you. The production dashboard automatically includes the production data point (cycles, malfunctions, measured values, vibration ). Once a message has been recognized, it is automatically transmitted to the database. The data point is then created in the database and assigned to the production dashboard. Data is extracted directly from the machine PLC using the industrial protocols Profinet and Profibus. The master data management automatically accepts the data again without further engineering. It is essential that information be readily available so that it can be understood quickly. This is why our dashboards were created. No matter if you want to see a machine or a machine group, a whole location, or your entire company, the information is always presented with the same calculation algorithms.

Manufacturing is at a crossroads. There is tremendous pressure to 'transform’ operations and move into Industry 4. As you attempt to digitize operations, optimize processes, increase share, and possibly with fewer resources, it may feel like the world is weighing heavily on your shoulders. Braincube can help you take control over your data and transform operations. We connect your data from any system in any format. Your central data is always up-to-date and accessible 24/7. Our middleware ingests, cleans, and reports in real-time on your raw data to give you actionable insights into how to reduce risk, reduce costs, optimize, and improve quality. It automates data manipulations and calculations, eliminating the time-consuming and expensive process of selecting, extracting, transferring, and preparing your data. Your raw data is always placed in context and is ready for analysis. You now have structured, contextualized data (a Digital Twin), that you can use at any time and on any line.

AIMSCO eChecksheets™ are a digital cloud-based variant of this standard method that collects a variety production, quality, and process data at the point-of-use. This provides instant visibility. eCS can quickly be built and deployed at a single location or across multiple plants. It also supports multiple languages. eCS come with a large library of industrial eCheckitems (eCI) and can be managed by key users to implement continuous improvement initiatives and data collection. eCI can be manually populated using equipment interfaces (IoT), or enterprise systems via standard web service interfaces. AIMSCO Power Plant™, a service of Microsoft Azure Cloud, integrates eCS data seamlessly into Microsoft Power BI®. Custom data models allow for advanced analytics and process visualization.

It is time to put aside the tedious transcription of critical plant performance data and warn-out clipboards. FactoryTalk®, Historian software captures operational data from multiple sources at lightning fast speed. FactoryTalk Historian software is robust and can scale from machine-to-enterprise. It provides superior supervisory control, performance monitoring, quality assurance, and performance monitoring. Even the most experienced plant-floor record keeper would find it difficult to reliably record time-series records at such a rapid pace. FactoryTalk Historian dashboards take this work off of your hands. The added confidence in forecasting trends using reliable data will result in a higher level of productivity. FactoryTalk Historian Site Edition, (SE) ensures that data from across your enterprise and plant is always accessible. High availability and redundancy ensure that you have continuous access to important plant data.

Industrial data is generated at such high volumes and at such high speeds that it is difficult to capture accurate information. Even if you could capture it accurately, its usefulness is likely to be limited by a lack of context and consumability. Data scientists spend a lot of time preparing operational data and struggle to extract useful industrial performance insights. FactoryTalk®, Edge Gateway™, software addresses these issues, unlocking plant- and enterprise-level insights to accelerate IIoT Digital Transformation. It automates the collection, contextualization and organization of industrial equipment data across devices, machines, and automation assets at the source. This ensures high data integrity right from the beginning. It is the foundation for edge-to-cloud IT/OT convergence at enterprise level, so everyone can make better decisions from the shop floor up.

Data Driven Digital Twin toolset that allows you to Visualize, Monitor, Optimize and Optimize your operation in Real Time using machine learning and artificial intelligence. Control your SKU, Resource, Automation, Equipment, and Other Costs. Digital Twin Shadow Technology - Real-Time Visibility & Traceability Digital Twin Studio®, Open Architecture allows it to interact with a variety of RTLS/data systems - RFID BarCode, GPS PLC, WMS EMR ERP, MRP, and RTLS systems. Digital Twin with AI/Machine Learning - Predictive Analytics, Dynamic Scheduling Predictive analytics in real-time deliver insights via notifications when issues occur before they happen with state-of-the art Digital Twin Technology Digital Twin Replay – View past events and set up active alerts. Digital Twin Studio allows you to replay and animate past events in VR, 3D, and 2D. Digital Twin Live Real-Time Data - Dynamic Dashboards. A drag and drop dashboard builder that allows for unlimited layout possibilities.

Dploy Solutions is a suite cloud-based digital manufacturing software that can be used to scale and provide IIoT platform solutions for small and mid-sized distributors and manufacturers looking to grow their business. It connects data from your top floor to your shopfloor, including machine data. It also links your strategic goals with operational excellence activities and digital manufacturing technology. This integration gives you the tools to quickly make informed decisions at all levels of your organization, reach your financial and operational goals faster, and create a sustainable competitive advantage in this market.

A visual inspection platform that manages data, speeds troubleshooting, scales deployment, and more. LandingLens is an AI visual inspection platform that works for businesses. Your labeling process is faster by as much as half and model deployment times by up to 67%. You can manage a few thousand to thousands of models using very little resources. Smart labeling and data generation improve the accuracy of your machine-learning models. You can track and manage the efficiency and current data assets of AI projects and deploy solutions across all company sites. Alerts you when the model drifts. You can easily update and adjust your solutions without having to rely on a third-party AI team. Allow manufacturers to develop, deploy, manage and monitor industrial AI projects using a single integrated platform.