Best Condition Monitoring Software for Mid Size Business

Tractian is the Industrial Copilot for maintenance and reliability, combining hardware and software solutions to monitor asset performance, manage industrial operations, and implement predictive maintenance strategies. Its AI-driven platform empowers businesses to prevent unplanned equipment downtime and boost production output. The company is headquartered in Atlanta, GA, and extends its presence globally with offices in Mexico City and Sao Paulo. Learn more at tractian.com.

LLumin's CMMS+ is a comprehensive software solution designed to efficiently manage assets, facilities, and maintenance operations. The software provides a range of features and functionalities that allow organizations to streamline their maintenance workflows, reduce downtime, and increase productivity while saving time and money. The benefits of LLumin's CMMS+ are numerous. By streamlining maintenance workflows, organizations can reduce downtime and increase productivity. By proactively maintaining assets, organizations can prevent costly breakdowns and extend asset lifespan. By automating inventory management, organizations can ensure that they have the necessary parts and supplies on hand to complete maintenance work orders, minimizing downtime. And by providing real-time data and analytics, organizations can make informed decisions and optimize maintenance operations. The return on investment (ROI) for LLumin's CMMS+ is significant. By reducing downtime and increasing productivity, organizations can realize significant cost savings. By extending asset lifespan and proactively maintaining assets, organizations can avoid costly breakdowns and reduce maintenance costs.

SafetyCulture is a mobile-first operations platform that gives you the knowledge, tools, and processes you need to work safely, meet higher standards, and improve every day, offering a better way to work. What started as a digital checklist app has evolved into a platform for conducting inspections, raising and resolving issues, managing assets, and training teams on the go.

eMaint, a cloud-based Computerized Maintenance Management System (CMMS), is an award-winning software that helps organizations improve their ability to manage their maintenance reliability operations, equipment, and compliance. eMaint is suitable for any size company or enterprise. It integrates all the tools they require into one powerful platform, saving companies valuable time and money. It includes maintenance scheduling, work order management, reports and dashboards as well as predictive maintenance, preventive maintenance and mobile maintenance. It also manages inventory management and asset management.

UpKeep is a mobile-first software for facilities and equipment maintenance that is trusted by some the largest companies in the world. UpKeep allows asset and facility management teams to get better data and collaborate seamlessly to improve productivity. It includes tools to create work orders on the go, keep track of all current or upcoming work orders and monitor the health of locations.

Fogwing Asset+, powered by IoT & AI technologies, is a comprehensive software for Asset Management and Computerized Maintenance Management System. Asset+ gives you the real-time insight to manage your maintenance operations and reduce operational costs.

The IBM Maximo® Application Suite comprises a collection of applications designed for effectively monitoring and managing assets, as well as for predictive maintenance and reliability planning. Maximo Application Suite enables organizations to maximize the value derived from their enterprise assets through a unified, cloud-based platform that harnesses the power of AI, IoT, and analytics to enhance performance, prolong asset lifespans, and minimize both operational downtime and expenses. Equipped with IBM Maximo's leading-edge technology, users benefit from adaptable applications for CMMS, EAM, APM, and RCM, all while enjoying simplified installation and management processes, alongside an improved user experience through the integration of shared data and workflows. Utilizing AI and analytics allows for effective management and maintenance of high-value assets, which not only optimizes their performance but also extends their operational lifecycles and decreases costs and downtime. By incorporating automated asset inspections that are powered by real-time data and artificial intelligence, organizations can significantly enhance their inspection procedures. This comprehensive suite ensures that users are well-prepared to meet the challenges of asset management in today’s fast-paced business environment.

Manufacturing analytics technology that is award-winning and enables factories to achieve excellence in manufacturing. FourJaw is a machine monitoring software designed specifically for manufacturers who want to do more with their existing equipment and find new efficiencies. Gain visibility of key production metrics such as OEE and utilization to drive productivity improvement. Utilize accurate data to determine how well your machines have been utilized. This will help you make informed decisions about increasing capacity. Gains in capacity and productivity allow you to produce more products using the same resources. This helps to increase profitability. To motivate change, see how energy usage translates into costs and carbon footprint. Track energy usage in real-time by machine, cell or production line, and over time. FourJaw's machine monitoring software allows manufacturers to increase productivity by driving continuous improvement.

Fiix is a computerized maintenance system (CMMS). It empowers businesses from a wide range of industries to organize and transform data into actionable insights. Fiix is a cloud-based software that helps companies plan, track, and schedule maintenance activities. It's also less expensive than traditional maintenance systems. Fiix offers fully customizable interactive dashboards that can be customized to your needs. It also allows you to import assets from Excel or CSV. Other features include the ability for creating, assigning and managing unlimited work orders. There are also drag and drop calendars, parts and supplies tracking, mobile accessibility, and many other useful features.

Fracttal is the best cloud-based, 100% mobile CMMS/EAM available. We make maintenance management innovative and unique for any industry or organization. Our services help you in your digital transformation process, extending the useful lives of your assets and optimizing your team's productivity. Fracttal allows you to monitor all aspects in maintenance management. All tasks and KPIs can be assigned, managed, and reported to technicians and suppliers all from one place. You can manage your team, contractors, clients, and even access all the HR information from one place. Fracttal offers the best experience, regardless of what device you are using. Trust Fracttal to provide the best solution!

Implementing best practices for the efficient deployment, management, and upkeep of equipment is crucial. Centralize all information regarding your assets and equipment in one repository to facilitate streamlined asset management and enhance customer service operations. The solution utilizes a native application built on SAP Fiori, delivering an enterprise-level application that mirrors the ease of consumer-grade user experiences. By inviting your business partners to join the network with a complimentary basic membership, you can effectively share content and foster collaboration, all while receiving ongoing support from our dedicated enablement team. This centralized hub serves as the definitive source for data sheets, documentation, and 3D work instructions. Furthermore, by offering a cohesive and intuitive user experience powered by SAP Fiori, you can significantly accelerate user adoption and simplify the overall process. This approach not only enhances operational efficiency but also supports a more connected and engaged business ecosystem.

Enhancing machine uptime while boosting corporate profitability can be achieved without the need for costly capital expenditure initiatives or intricate engineering solutions. Nikola Labs simplifies the process of scaling Vero®, an accessible and comprehensive condition monitoring system, throughout your organization, enabling you to gain vital insights at both facility and enterprise levels to inform essential reliability choices. In light of significant labor shortages and an aging skilled workforce, manufacturers are under intense pressure to sustain uptime and adhere to production schedules. By equipping your workforce with the predictive insights necessary for maintaining optimal factory operations, Nikola Labs offers a distinct competitive edge, fostering a shift from a reactive approach to a proactive operational culture. Additionally, our all-inclusive solution encompasses everything from professional installation to in-depth analysis and tailored maintenance advice, allowing your teams to focus on planning and executing scheduled maintenance rather than constantly addressing urgent issues, ultimately leading to a more efficient and effective manufacturing process. This holistic approach not only supports operational goals but also contributes to long-term sustainability in the industry.

BlueTally is an intuitive and cost-free asset management tool that prioritizes customization, making it ideal for schools needing to monitor laptops or various organizations overseeing their assets, ensuring protection against theft and damage. With BlueTally, there’s no need to sift through outdated spreadsheets or contact individuals who might recall the last known location of an asset. Users gain instant access to comprehensive asset histories, including warranty details, maintenance logs, and audit trails. The platform allows for a complete overview of an asset's checkout record, displaying its condition and associated photographs for both the checkout and check-in processes. You can invite an unlimited number of team members to collaborate and track changes through a detailed changelog that records who modified information and who checked assets in or out. Assets can be assigned to specific employees or locations, complete with a scoring system and images to capture their current state. Additionally, you have the option to activate email notifications for employees when they check out or return items, enhancing communication and record-keeping. This robust functionality ensures that asset management is streamlined and efficient for all users.

The Skysens IoT platform serves as a versatile application layer featuring middleware specifically designed for Internet of Things (IoT) solutions. This platform seamlessly integrates with a variety of IoT sources, whether they are IP-based or utilize non-IP technologies like LPWAN, offering a plethora of functionalities such as user management, alarming, reporting, and rule management among others. With the robust Skysens middleware, it is capable of interfacing with pre-existing legacy data systems, including SCADA, while maintaining full operational capabilities. The platform provides distinct application modules tailored for smart industries, smart cities, and smart enterprises, ensuring user-friendly access. It also includes various pre-configured applications that address needs such as condition monitoring, location tracking both indoors and outdoors, and maintenance oversight. Enhanced by a device ID-based cross-rule function, it facilitates the creation of intelligent actions based on established rules through the bi-directional connectivity of LPWAN networks. Additionally, the platform features an API server that supports connectivity-agnostic integration of LPWAN-based applications via REST APIs. Furthermore, the Skysens mobile application is readily available for download on both Android and iOS devices, allowing users to engage with the platform conveniently on their smartphones.

The Datacake platform enables you to implement various Industrial IoT applications, including condition monitoring, data logging, real-time dashboards, and comprehensive data analytics. You can easily connect devices and gateways using LoRaWAN or NB-IoT protocols. With options like MQTT and other interfaces, the platform offers flexibility in integration. Utilizing the Datacake IoT platform along with Ready-to-Use LoRaWAN sensors, you can effectively monitor water levels in various settings, whether in flowing streams, stagnant ponds, or storage containers. Additionally, the platform features modern online mapping tools that allow you to visualize the real-time locations of your IoT assets, such as sensors and machines, on Interactive Maps. You can also track the historical routes traversed by these devices, providing valuable insights directly on the map. Furthermore, you have the capability to upload images and position sensors within detailed floor plans, hall layouts, or other relevant diagrams. This functionality allows you to present on-site conditions to your customers in an intuitive manner. Data can be sent to your devices on Datacake using webhooks, and there are also payload decoders available for handling HTTP requests. By leveraging these features, businesses can enhance their operational efficiency and improve decision-making processes.

FactoryWiz Machine Monitoring serves as a robust intranet solution aimed at improving manufacturing efficiency by offering real-time insights into machinery operations. It gathers and timestamps data from various assets, including CNC machines, robots, and assembly lines, and displays this information through user-friendly dashboards that can be accessed from any internet-enabled device. This system empowers management to make timely, informed decisions and strategize future actions based on historical performance data. Among its notable features is FactoryWizTV, which showcases live statuses of machines—indicating whether they are running, paused, idle, or experiencing alarms—and accommodates different operational modes such as setup and maintenance. The platform also includes customizable dashboards that highlight essential metrics like machine uptime, Overall Equipment Effectiveness (OEE), active jobs, part counts, and reasons for idle time. Furthermore, FactoryWiz offers a variety of predefined reports to monitor productivity, which can be tailored using tools like Crystal Reports and Power BI, allowing for deeper analysis and reporting flexibility. This capability ensures that users can adapt the system to meet their specific operational needs and objectives.

SmartCBM, developed by Allied Reliability, serves as a holistic condition-based maintenance solution aimed at identifying potential component failures that can result in unexpected operational halts or excessive costs. By leveraging advanced predictive maintenance technologies, along with process data, statistical process control, and data analytics, SmartCBM facilitates the design, implementation, execution, and optimization of maintenance strategies, ultimately enhancing the uptime and dependability of your machinery. The platform accommodates a variety of data collection techniques, such as manual route-based, sensor-based, inline, and wireless periodic monitoring, thus providing a comprehensive and economically viable approach tailored to the specific needs of each asset. Moreover, SmartCBM includes an array of proprietary tools for thorough monitoring and reporting of asset conditions, which aids in formulating maintenance strategies that address design-failure modes, thereby improving equipment reliability and availability. Its versatility and effectiveness make it an indispensable tool for organizations seeking to enhance their maintenance processes and reduce operational risks.

Tailor the web-based CMMS to suit your specific requirements through our intuitive interface, enabling the addition of numerous assets, locations, departments, and users that can be accessed seamlessly from both desktop and mobile devices. The CMMS is designed to facilitate quick scaling from a single location to multiple sites, supported by our powerful cloud infrastructure. Equipped with IoT Wi-Fi sensors for real-time condition monitoring, the system sends alerts straight to your CMMS dashboard, allowing for proactive asset management. Additionally, internet-enabled temperature and vibration sensors provide valuable insights into the health of your assets. Offered as a Software as a Service (SaaS) model, our CMMS comes at an affordable monthly rate that varies based on the features and usage levels you require. Furthermore, our system allows for integration with existing legacy ERP systems via API, ensuring a smooth transition and deployment process that requires minimal effort. This comprehensive solution is designed not only for scalability but also for enhanced operational efficiency across your organization.

Discover a user-friendly Industry 4.0 solution tailored for your manufacturing business. We empower manufacturers to boost the efficiency and dependability of their production assets by utilizing IoT for gathering data, alongside our exclusive AI for predictive analytics, and a comprehensive platform offering actionable insights. By seamlessly integrating data from various sources, we enhance maintenance processes through predictive AI, thereby extending the lifespan and efficiency of machines. Our data-driven strategy fosters ongoing improvement by incorporating condition monitoring IoT sensors and gateways, a cloud-based data integration platform, and AI-enhanced predictive analytics algorithms, culminating in prescriptive analytics that deliver actionable insights. Experience real benefits from our software, which is grounded in customer feedback and technology research and development, and witness how these innovations can transform your manufacturing operations for the better. By adopting our solutions, you can pave the way for a smarter future in manufacturing.

Building a dedicated team to create and sustain a connected solution from the ground up can span several years and cost millions of dollars. In contrast, Exosite offers ready-made solutions for condition monitoring, smart home applications, and OEM-connected products that can be launched on the Murano platform instantly, allowing you to start generating value immediately. Exosite's Murano and its pre-packaged solutions are typically offered as multi-tenant hosted infrastructure, which is overseen and supported by the Exosite Dev-Ops team for optimal performance. For organizations that need to keep their software and data within their own infrastructure, single-tenant and on-premise hosting alternatives are also available. This flexibility empowers you to confidently manage a growing array of connected devices, users, analytics, and data storage needs. By utilizing Exosite’s Murano platform, you can effectively navigate the complexities of scaling your infrastructure, enabling you to concentrate on enhancing your business operations and strategies.

Discover everything essential for gaining critical insights into your valuable assets with ExoSense®. This user-friendly condition monitoring application is designed for quick deployment, providing operational visibility into industrial assets, systems, and equipment. Its intuitive configuration environment allows for easy customization of branding, themes, user hierarchies, and roles without any coding required. You can set up the application in less than an hour, connect pre-configured devices in just a day, and deliver a functional solution to customers within a week. This approach eliminates substantial initial costs, extensive development timelines, and the need for an internal DevOps team, making IoT solutions both practical and economical. ExoSense operates on the Murano IoT platform, which ensures the necessary security, scalability, and integration capabilities for enterprise IoT applications. Utilize ExoSense to effectively monitor equipment status and performance, manage various user and asset groups, create customized insights and dashboards, and set up tailored alerts and notifications, enhancing overall operational efficiency. The versatility of ExoSense empowers organizations to adapt quickly to changing demands and optimize their asset management strategies seamlessly.

Fogwing is the next-generation Industrial IoT platform. It has features that allow you to create IoT Solutions for a variety of industrial use cases, including asset tracking, predictive maintenance, and asset monitoring. Without needing to be an expert in information technology, users can create and deploy IoT-based automation solutions. Extended data analytics allows for data-driven analytical processes that predict operational risks and take action at lower TCO.

We assist numerous clients in averting downtime every day, which leads to considerable cost savings. Explore methods to eradicate downtime in your sector, minimizing financial setbacks and operational setbacks. Our services include constant oversight of critical assets that, if they fail, could lead to lost production and expensive repairs. Each year, businesses experience decreased production capacity due to unexpected downtime and its repercussions. More than 100 potential machine problems can be monitored and addressed early on, often weeks or even months prior to a failure. Our platform offers comprehensive monitoring of various conditions and components, providing an integrated perspective on the health of assets. By catching issues early, we enable proactive measures to tackle problems in the most cost-effective manner, thereby preventing unplanned downtime and decreasing yearly machinery repair expenses. Ultimately, we combine the expertise of people with advanced technology to guide our clients in determining the necessary actions to take for optimal performance. Our commitment to customer success drives us to continually innovate and enhance our monitoring capabilities.

APM Health, a component of GE Digital's asset performance management suite, oversees data from numerous assets and systems, thereby establishing a validated and exhaustive data repository that offers a cohesive perspective on anticipated performance across asset, plant, and enterprise tiers. By addressing the issues of data inconsistency and latency that often accompany the oversight of industrial assets, APM Health presents an up-to-the-minute view of asset health and condition, issues timely alerts for potential failures, and identifies areas of heightened risk. The health manager utilizes the gathered data to assess and communicate the present state of the asset within its operational environment. It employs anomaly detection techniques by analyzing metrics and applying rule-based exceptions. Additionally, the health manager facilitates ongoing monitoring of asset health through consistent data surveillance, as well as discrete checks or periodic evaluations through rounds and calibration oversight. Ultimately, this robust system enhances decision-making processes and contributes to improved operational efficiency.

MachineMetrics Industrial IoT Platform transforms your shop floor data from insights into actions with powerful apps that reduce machine downtime, increase your throughput, and maximize profitability driven by your manufacturing equipment.