Best Casting Simulation Software for Windows of 2025

PoligonSoft offers a suite of advanced simulation software designed to enhance and refine the process of metal casting. This software suite empowers users to anticipate potential defects in the final product. Key Analysis Features Include: Fluid Flow during Pouring Formation of both Large and Microscale Porosity Stresses that Remain After Solidification Distortions and Shape Changes Development of Fractures at Various Temperatures Fluid Pressures Erosion of the Mold Material Our software stands out for its ability to streamline production, reduce material waste, and eliminate the need for repeated designs, thereby ensuring that the production cycle is optimized from the start. PoligonSoft's analytical capabilities are built upon three fundamental systems: fluid dynamics, heat transfer, and mechanical stresses. These, combined with an array of advanced features, facilitate the simulation of a wide range of casting methods, including specialized techniques.

SOLIDCast Casting Simulator software is the most widely used pc-based solidification model system and cast design software in the casting industry. SOLIDCast was developed by analyzing and focusing real-time issues and problems when designing and making solid castings. The Casting Simulation software developers are not academic software engineers. They have real experience in the casting industry and foundries. Since 1985, they have used their experience to improve SOLIDCast's Casting Simulation software as well as the SOLIDCast product family. SOLIDCast is the most practical software for the casting industry because of their combined experience in Software engineering as well as foundries.

MAGMASOFT is an effective and comprehensive optimization tool that can be used to improve metal casting quality and reduce production costs. By utilizing the virtual Design of Experiments (DOE) and Autonomous Optimization methodology, robust process parameters and optimal casting layouts can be developed for all cast materials and processes, including heat treatment and melting metallurgy. MAGMASOFT® simulations can be used to create an automated virtual test plan using autonomous engineering™. This allows for the pursuit of different quality and cost goals simultaneously. Broad knowledge and tangible hands-on instructions/measures are generated considering design and process conditions for mold filling, solidification, and cooling. The results include residual stresses and distortions, microstructure formation and local properties.

Take advantage of the power of thermal analysis for natural solidification in a software package that is affordable and capable. CAPlite has a simple, step-by-step graphical user interface that is ideal for anyone who does not have experience with casting software. CAPlite takes you from a CAD model through to the post-processing. Natural solidifications provide results in minutes. CAPlite can identify casting problems in all types of castings, from die casting to sandcasting. Natural solidifications are easy to use and can be used to enhance your entire casting process at any stage. They can help identify defects or visualize the otherwise abstract solidification process. CAPlite gives you the power of natural sinterings and more, allowing you to improve your castings for a fraction of their cost.