Best Casting Simulation Software for Freelancers

PoligonSoft offers a suite of advanced simulation software designed to enhance and refine the process of metal casting. This software suite empowers users to anticipate potential defects in the final product. Key Analysis Features Include: Fluid Flow during Pouring Formation of both Large and Microscale Porosity Stresses that Remain After Solidification Distortions and Shape Changes Development of Fractures at Various Temperatures Fluid Pressures Erosion of the Mold Material Our software stands out for its ability to streamline production, reduce material waste, and eliminate the need for repeated designs, thereby ensuring that the production cycle is optimized from the start. PoligonSoft's analytical capabilities are built upon three fundamental systems: fluid dynamics, heat transfer, and mechanical stresses. These, combined with an array of advanced features, facilitate the simulation of a wide range of casting methods, including specialized techniques.

SOLIDCast Casting Simulator software is the most widely used pc-based solidification model system and cast design software in the casting industry. SOLIDCast was developed by analyzing and focusing real-time issues and problems when designing and making solid castings. The Casting Simulation software developers are not academic software engineers. They have real experience in the casting industry and foundries. Since 1985, they have used their experience to improve SOLIDCast's Casting Simulation software as well as the SOLIDCast product family. SOLIDCast is the most practical software for the casting industry because of their combined experience in Software engineering as well as foundries.

Inspire is a collaborative tool that accelerates the creation, optimization and study of innovative and structurally efficient parts and assemblies. It can be used early in product development. Inspire's award-winning user experience for geometry modification and creation can be learned in a matter of hours and delivers reliable Altair solver power. As independently validated and verified by NAFEMS, structural analysis can be performed with the speed and accuracy provided by Altair®. SimSolid® allows for the analysis of large assemblies and complex parts. Dynamic motion simulation and loads extraction using the reliable multi-body system analysis of Altair®, MotionSolve®. The industry standard for structural efficiency, topology optimization of Altair® OptiStruct®, for the generative designing of practical, viable and manufacturable geometries. Inspire allows both designers and simulation analysts to do what-if analyses faster, easier, earlier, and more collaboratively.

FLOW-3D is a highly accurate CFD software that solves transient, free-surface issues. It can help you optimize product designs and reduce time to market. FLOW-3D's multiphysics suite also includes FlowSight, our state-of the-art postprocessor. FLOW-3D is a versatile CFD simulation platform that engineers can use to study the dynamic behavior liquids and gases in a variety of industrial applications and physical processes. FLOW-3D is a free surface and multiphase simulation platform that serves a wide range of industries, including aerospace, microfluidics and bio-medical devices as well as water civil infrastructure and automotive. FLOW-3D is a multiphysics tool that is unique in its power and versatility. It helps engineers achieve their modeling goals.

You are now faced with the dilemma of finding out that your first off-tool parts have pinholes, shrinkage or hot spots. You have two options: either ship the parts to an unhappy customer, or go back to the design phase to fix the problem and make sure it is free of defects. It is important to ensure that your gating design is robust against process variations, as this is an important step in the casting development timeline. ESI ProCAST allows you to cast parts accurately the first time. You can meet your deadlines and avoid costly scrap parts and late redesigns. ProCAST has been trusted by customers for decades as their primary tool for casting basics, including filling, solidification and porosity prediction. It also predicts complex issues such as deformations or residual stresses thanks to its finite element technology.

MAGMASOFT is an effective and comprehensive optimization tool that can be used to improve metal casting quality and reduce production costs. By utilizing the virtual Design of Experiments (DOE) and Autonomous Optimization methodology, robust process parameters and optimal casting layouts can be developed for all cast materials and processes, including heat treatment and melting metallurgy. MAGMASOFT® simulations can be used to create an automated virtual test plan using autonomous engineering™. This allows for the pursuit of different quality and cost goals simultaneously. Broad knowledge and tangible hands-on instructions/measures are generated considering design and process conditions for mold filling, solidification, and cooling. The results include residual stresses and distortions, microstructure formation and local properties.

Many of the products we use every day are made from metal casting. This critical manufacturing process can waste a lot time and resources if it is not planned or optimized correctly. Click2Cast can solve these problems by performing a simulation. SolidThinking's Click2Cast software is an easy-to-use simulation of casting. It helps designers and engineers to understand how their product will be cast before investing a lot of money or time on the iteration. Click2Cast includes even pre-determined five-step casting templates. Simulation early in the process helps organizations to ensure that they meet all of their safety, quality, performance, and standards. It helps users understand how to optimize parts for the most cost effective operations.

With JSCAST®, you can get the closest results to reality in all your casting processes, such as sandcasting, pressure diecasting, investment casting and tilt casting. JSCAST®, with its proven results, guarantees your success in the casting process. You can use the entire CPU of your computer at no extra cost with JSCAST®. We offer both new techniques and established rules to help you compete in the global market. JSCAST®, the casting simulation software, will help you to create designs that are optimized for the flow of liquid metal. You can also place the cooling lines, thermal regulation lines, runner gates and overflows in the best possible places.

AnyCasting Software has been a leading simulation program for castings for over 20 years. We are currently working with companies that manufacture automobiles, ships and heavy material industries. We have sold over 600 copies in the world and solved and provided technical consulting on over 470 projects. AnyCasting offers stress analysis that can be used to simulate deformation, heat and stress analysis. It can also help users design the best mold by providing automatic mold designing. Hyundai Motors and Hyundai Heavy Industries are among the domestic customers who have been satisfied. Identify the location of gas defect caused by the isolation air during the filling process and flow of the melt. Our software locates defects by comparing air pressure to the pressure in the melt.

SoftCAST™ is a multi-award-winning metal-casting-simulation software package for foundries and investment-casting facilities. SoftCAST™, a multi-award winning metal-casting simulation software package, allows engineers to simulate the behaviour of the casting process while manufacturing. This is often used in predicting, in a digital world, potential defects and quality issues with the cast part. SoftCAST™, with its design modules, allows for easy development of new products and processes. It also provides options to optimize existing products and processes. SoftCAST™, a program for mass production and batch production, is also suitable for jobbing lines. It can simulate a wide range of casting complexity, including single and multi-cavity mould designs, low- to very-high-weight castings and cast sections with no limit on thickness. SoftCAST™ is different from our competitors' products in that it is not only a simulation program, but also has its own design modules.

Take advantage of the power of thermal analysis for natural solidification in a software package that is affordable and capable. CAPlite has a simple, step-by-step graphical user interface that is ideal for anyone who does not have experience with casting software. CAPlite takes you from a CAD model through to the post-processing. Natural solidifications provide results in minutes. CAPlite can identify casting problems in all types of castings, from die casting to sandcasting. Natural solidifications are easy to use and can be used to enhance your entire casting process at any stage. They can help identify defects or visualize the otherwise abstract solidification process. CAPlite gives you the power of natural sinterings and more, allowing you to improve your castings for a fraction of their cost.

Simulating and analyzing your product design will reduce the cost of physical prototyping and increase your products' durability and reliability. It is crucial to your product development to use digital prototypes to understand the performance of your designs in real-world situations. Creo Simulation was designed exclusively for engineers. It includes structural, thermal and vibration analysis solutions, as well as a comprehensive set finite element analysis (FEA). You can validate and analyze the performance of 3D virtual prototypes with Creo Simulation before you even make the first part. We offer unique and flexible simulation solutions to our customers. This section will give you a better understanding of what we can do to meet your needs. Contact a Creo representative if you have any questions regarding our tool stack.

This software is quick and easy to use, allowing you to simulate your castings within minutes. NovaOne is NovaCast’s basic collection of casting simulation software, streamlined to meet specific process demands. NovaOne is a slim version of our premium casting simulation system, NovaFlow&Solid.NovaOne Gravity is an innovative casting process simulation tool that simulates mold filling and solidification. NovaOne Gravity allows you to simulate gravity sandcasting, gravity permanent molds, and the lost wax method. NovaOne HPD simulates both the cold- and hot chamber methods. It is possible for NovaOne HPD to simulate all commercial materials that are used in high-pressure die cast, such as aluminum alloys and Zinc alloys.

The software allows you to analyze your manufacturing process quickly and accurately, from the first casting to the final solidification. You can predict manufacturing defects and produce high-quality parts, reducing the need for prototyping. In a market that is highly competitive and constantly changing, simulation has become an essential part of the development cycle for high-value cast components. THERCAST®, a modular and complete solution, will provide you with valuable assistance for the production of ingots castings or continuous casting. Thercast® integrates the liquid/solid thermomechanical coupling that is involved in material transformation. This implementation allows you to study all types phenomena: ladle flow and tundish, primary and secondary heating, deformation when in contact with rollers, and spray-induced cooling. THERCAST®, a multilingual graphic interface, offers a business-oriented working environment.