QAD Redzone Description

Redzone has taken the CPG, food and beverage manufacturing markets by storm thanks to its digital production system, which was specifically designed for continuous improvement and lean manufacturing. Customers report and sustain productivity increases of 30+% by empowering their frontline workers after their initial 90-day deployment.

The Typical Outcomes
- Rapid double-digit productivity increases
- A system for collaborating with the workforce that reduces turnover
- A culture that encourages continuous improvement and is driven by your employees, and maintained over the long-term

You can connect all levels of your business with specific modules for production, quality, and maintenance. This will allow you to identify issues before they become problems and fix them!

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Pricing

Free Trial:
Yes

Integrations

API:
Yes, QAD Redzone has an API
No Integrations at this time

Reviews - 1 Verified Review

Total
ease
features
design
support
See More Reviews Write a Review

Company Details

Company:
QAD
Year Founded:
1979
Headquarters:
United States
Website:
rzsoftware.com
Update This Listing

Media

Play Video Plantwide Overview Dashboard to Manage your entire facility from a birds' eye view of area or line. "Manage by exception" with clear indication that a line is winning (green), off target but within threshold (orange) or losing (red) against target. OEE Dashboard - main view for operators to monitor OEE to know whether they are winning (green) or losing (red) on an hour by hour basis. Note the highly visual red "Problem" indicating that a report is required and is still outstanding. Multi-media chat communications including marked up photo (or video) with video-conferencing view in the foreground. Note that chats are translated so senders type in their chosen language and readers read in theirs. High level quality inspection by line dashboard showing whether a required check was completed (green), failed (red) or missed (black) with orange indicating an SPC violation. Each can be drilldown into to show the details and notes. Maintenance pareto dashboard showing top losses by downtime category including lost time, product and value. Note the highly visual orange frame indicating that the red problem needs to be reported and remains until completed.board Example of the many continuous improvement or lean manufacturing tools such as this fishbone diagram digitized for effective root cause analysis.
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Product Details

Platforms
SaaS
iPhone
iPad
Type of Training
Documentation
Live Online
Webinars
In Person
Customer Support
Phone Support
Online

QAD Redzone Features and Options

SPC Software

Corrective Actions (CAPA)
Data Entry
Data Linking
Data Management
Excel Loader
Job Management
OPC Data Collection
Performance Metrics
Point-of-Production Analysis
Real Time Data Collection
Regulatory Compliance

OEE Software

Benchmarking
Cost Tracking
Downtime Tracking
Historical Reporting
Performance Metrics
Quality Control
Real Time Reporting
Root Cause Analysis
Trend Analysis
Work Order Management

Quality Management Software

Audit Management
Complaint Management
Compliance Management
Corrective and Preventive Actions (CAPA)
Defect Tracking
Document Control
Equipment Management
ISO Standards Management
Maintenance Management
Risk Management
Supplier Quality Control
Training Management

Inspection Software

Appointment Management
Customer Database
Dispatch Management
Equipment Tracking
Photos In Reports
Print on Site
Report Templates
Speech Recognition
Subcontractor Management

Equipment Maintenance Software

Customer Database
Dispatch Management
Equipment Tracking
Inventory Control
Job Management
Maintenance Scheduling
Warranty Tracking
Work Order Management

Gamification Software

Badge Management
Collaboration Tools
Contest Management
Feedback Management
For Call Centers
For Developers
For Education
For Onboarding
For Sales
Goal Setting / Tracking
Leaderboards / Activity Tracking
Performance Metrics
Rewards Management

Manufacturing Execution System

Document Management
Forecasting
Quality Control
Quote Management
Resource Management
Supplier Management
Supply Chain Management
Traceability

QAD Redzone User Reviews

Write a Review
  • Name: Clint B.
    Job Title: Continuous Improvement Coordinator
    Length of product use: 1-2 Years
    Used How Often?: Daily
    Role: User, Administrator
    Organization Size: 100 - 499
    Features
    Design
    Ease
    Pricing
    Support
    Likelihood to Recommend to Others
    1 2 3 4 5 6 7 8 9 10

    I love using Redzone at work!

    Date: Oct 19 2019

    Summary: If your company tracks OEE and Losses, and looking for an automated system... you'd be crazy not to contact Redzone. My plant has been doing TPM for almost 20 years, and we still had an OEE increase of 6% in the first year of Redzone.

    Positive: Too many to list seriously... As the article mentioned, real time tracking. You are able to get in front of issues before they become serious. In the past we weren't able to review data until the next day. They have a chat feature on the application so all workers are able to communicate back and forth, from the processing side to the finished product side. Paperless quality checks!! Everything is done on an iPad that stays in the area with the worker. It has made my work life so much easier. The support team is very responsive and actually helpful. Oh Redzone does most of the items this article did not have checked. They have a bench marking system, it tracks real time losses (downtime) refreshes every 60 seconds. You can see what the OEE is for the week, day, line, machine center, shift, & run. They even have a knowledge base system built into the program for any questions you might have during your shift.

    Negative: I feel like some items need to be added or improved. However they usually have 3-4 updates a year adding things that are needed. No Maintenance program yet, they are beta testing though. The system is engineered around sensor counts mainly, in a processing or a bulk area all counts would have to be put in manually for productivity.

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