Alternatives to Predator MDC

Tractian is the Industrial Copilot for maintenance and reliability, combining hardware and software solutions to monitor asset performance, manage industrial operations, and implement predictive maintenance strategies. Its AI-driven platform empowers businesses to prevent unplanned equipment downtime and boost production output. The company is headquartered in Atlanta, GA, and extends its presence globally with offices in Mexico City and Sao Paulo. Learn more at tractian.com.

For over two decades, Shoplogix has helped leading manufacturers worldwide unlock hidden production potential by transforming real-time machine and performance data into actionable insights. The platform automatically captures signals like downtime, scrap, and throughput, delivering visual dashboards that enable teams to identify bottlenecks, reduce losses, and improve continuously—both during shifts and in post-shift analysis. With OneSignal connectivity, Shoplogix integrates with any machine brand or type to deliver real-time, granular insights on slow-running, starved, or idle machines. Its intuitive visual management system allows operators and managers alike to quickly detect and act on issues. Integrated analytics provide powerful, slice-and-dice capabilities similar to leading BI tools, without leaving the platform. Designed for agility, Shoplogix supports scaling from a single line to multi-plant operations across geographies. Continuous improvement tools like Action Plans and Digital Andon alerts keep teams engaged, aligned, and empowered to act—making Shoplogix a powerful ally in the pursuit of operational excellence.

Evocon is a cloud-based production monitoring solution that helps manufacturing companies manage and improve their production efficiency. Evocon automates and digitizes the collection of data from production machines. We then transfer the collected data to the cloud so that manufacturers can access it in real-time, either on-site or remotely. Finally, by visualizing the data in an intuitive way, we make it actionable. This enables manufacturers to track their downtime, reduce costs and optimize the use of their production equipment. It also gives them a platform for smart decision-making – where to invest and what areas need the most attention. By providing transparency, we help companies find a way forward based on what their data says. More than 10 years of experience in production monitoring Used in 50+ countries Covering 14 different industries Available in 18 languages

LLumin's CMMS+ is a comprehensive software solution designed to efficiently manage assets, facilities, and maintenance operations. The software provides a range of features and functionalities that allow organizations to streamline their maintenance workflows, reduce downtime, and increase productivity while saving time and money. The benefits of LLumin's CMMS+ are numerous. By streamlining maintenance workflows, organizations can reduce downtime and increase productivity. By proactively maintaining assets, organizations can prevent costly breakdowns and extend asset lifespan. By automating inventory management, organizations can ensure that they have the necessary parts and supplies on hand to complete maintenance work orders, minimizing downtime. And by providing real-time data and analytics, organizations can make informed decisions and optimize maintenance operations. The return on investment (ROI) for LLumin's CMMS+ is significant. By reducing downtime and increasing productivity, organizations can realize significant cost savings. By extending asset lifespan and proactively maintaining assets, organizations can avoid costly breakdowns and reduce maintenance costs.

Epicor Connected Process Control provides a simple-to-use software solution that allows you to configure digital work instructions and enforce process control. It also ensures that operations are error-proof. Connect IoT devices to collect 100% time studies and process data, images and images at the task level. Real-time visibility and quality control on a new level! eFlex can handle any number of product variations or thousands of parts, whether you are a component-based or model-based manufacturer. Work instructions can be linked to Bill of Materials, ensuring that products are built correctly every time, even if changes are made during the process. Work instructions that are part a system that is advanced will automatically react to model and component variations and only display the right work instructions for what's currently being built at station.

Predator Software has been automating manufacturers around the world since 1994. They have developed and won numerous awards for their innovative software applications. Predator Software is a leader in Industry 4.0, lean manufacturing and industrial networking solutions. Predator's SFC technology includes CNC networking, OEE and machine monitoring, data collection, machine simulator & verification, tool management, gage crib management. Traveler management, CNC post processing. Flexible manufacturing systems. Robotic cell control software.

MachineMetrics Industrial IoT Platform transforms your shop floor data from insights into actions with powerful apps that reduce machine downtime, increase your throughput, and maximize profitability driven by your manufacturing equipment.

Manufacturing analytics technology that is award-winning and enables factories to achieve excellence in manufacturing. FourJaw is a machine monitoring software designed specifically for manufacturers who want to do more with their existing equipment and find new efficiencies. Gain visibility of key production metrics such as OEE and utilization to drive productivity improvement. Utilize accurate data to determine how well your machines have been utilized. This will help you make informed decisions about increasing capacity. Gains in capacity and productivity allow you to produce more products using the same resources. This helps to increase profitability. To motivate change, see how energy usage translates into costs and carbon footprint. Track energy usage in real-time by machine, cell or production line, and over time. FourJaw's machine monitoring software allows manufacturers to increase productivity by driving continuous improvement.

Stop problems as they happen with real time visibility from the factory floor. Mingo Smart Factory is the easiest to use, fastest to implement manufacturing analytics system that you can’t outgrow. This productivity platform is a plug-and-play solution that seamlessly works on top of your current hardware. Mingo is a manufacturing productivity and analytics tool that gives real-time visibility to the factory floor. It helps to reduce downtime, improve on time delivery and increase profitability for manufacturing companies. Mingo empowers manufacturers with analytics and manufacturing productivity software to start small, think big and move fast. It's not just software - Mingo includes sensors that will bring older machines into the 21st century. Mingo is the digital toolkit you need to reduce downtime, real time visibility, replace Excel, unlock capacity and improve OEE. Use Mingo to reduce waste and improve efficiency, as well as drive your next phase in business growth. All this from one platform. It's so efficient you'll be amazed how you managed your factory without it.

ioTORQ Lean Manufacturing OEE Software allows for cost-effective, automated monitoring of production assets to identify and prioritize continuous improvement opportunities. It also determines critical manufacturing metrics in real-time, including Overall Equipment Effectiveness (OEE). With flexible IIoT gateways and low-cost sensors, unlock the power of Big Data and our cloud-based, real-time production visualization and management system, you can unlock the power of Big Data. Real-time asset performance analysis and improvement. Alerting features enable rapid intervention for unplanned events in order to minimize losses and maximize productivity. Key manufacturing metrics such as Overall Equipment Effectiveness (OEE) can be revealed. To identify the best practices, perform multi-facility benchmarking.

4Industry allows you to have world-class manufacturing by connecting your workers and machines, exponentially increasing your OEE. Your Total Productive Manufacturing (TPM), by capturing data using our Continuous Improvement process is guaranteed to become a better version every day. The 4Industry Suite offers a complete manufacturing engagement layer (Anomalies Deviations, Counter Measures and Improvements), which can be automated using smart workflows. ServiceNow's platform integration capabilities allow for unlimited expandability. 4Industry's mission statement states that we are committed to helping our customers create innovative solutions and achieve world-class manufacturing. This is what we see when we look at 4Industry. Mobile-focused, new features that enhance operator experience and help customers achieve higher production with fewer safety incidents.

SCW.AI provides a tailored platform for manufacturing firms of all sizes, particularly those in regulated sectors such as pharmaceuticals and food and beverage, to enhance their digital transformation initiatives with increased speed, simplicity, and scalability. By utilizing IoT devices, businesses can gather real-time shop-floor data, monitor work-order progress, manage labor resources, digitize forms, and ensure compliance with GMP regulations. This platform not only boosts factory visibility and throughput but also reduces operational costs. Furthermore, it enhances line efficiency through live performance monitoring and sophisticated analytics, while productivity is augmented with real-time tracking of labor hours and utilization. The digitization of room logs streamlines operations, ensuring adherence to GMP standards, and advanced IoT technology facilitates automatic data collection from the shop floor. Users can also create custom forms for efficient data collection. As a cloud-native technology solution, SCW.AI addresses prevalent production obstacles, ultimately elevating both visibility and performance in manufacturing environments. With SCW.AI, companies can navigate the complexities of modern manufacturing and drive significant improvements across various operational facets.

Guidewheel's AI platform will help you get more out of existing assets, reduce costs, and make your team win. The fastest way to improve factory operation. Track downtime accurately and identify root causes for improved efficiency and utilization. Forecast throughput accurately and track planned production vs. actual. Monitor OEE in real-time and see your trend over time. Track cycles, cycle times, and performance against goals. Monitor energy consumption and look for ways to reduce costs and consumption. Find out about maintenance issues before they become a problem. Monitor conditions such as temperature, flow, humidty, and pressure. Unlock hidden capacity by revealing and addressing losses such as preventable downtimes, long changeovers and late starts. AI-driven alerts will notify you when performance is deviating from the plan. This allows your team to take corrective actions and stay on track. Delivering on time is the best way to build customer trust.

The manufacturing sector stands at a pivotal moment, facing immense pressure to innovate and embrace Industry 4.0. As you navigate the complexities of digitizing operations, optimizing workflows, and boosting market share, it can feel like an insurmountable challenge, especially with potentially fewer resources at your disposal. Braincube empowers you to harness your data effectively and revolutionize your operations. We initiate the process by integrating your data from any source and in any format. This centralized data platform is consistently refreshed and accessible around the clock. Our middleware efficiently processes and sanitizes your raw data in real-time, providing you with actionable insights to minimize costs and risks, enhance optimization, and elevate quality. This automation of data management not only saves time but also reduces expenses associated with selecting, extracting, transferring, and preparing your data. Your raw data is always contextualized, ensuring it is primed for analysis. With structured and contextualized data, you now possess a Digital Twin that is readily available for use on any production line at any time, enabling you to make informed decisions rapidly. Ultimately, this transformation allows for more agile responses to market demands and operational challenges.

Tulip's flexible, non-code frontline operations platform allows manufacturers to create front-end apps that guide workers, collect data from machines and workers, and track metrics against your KPIs. Tulip allows companies to digitally transform their operations within days. They can gain real-time visibility into their operations to improve productivity, reduce errors and drive continuous improvement.

Sight Machine makes manufacturing more resilient, sustainable, and profitable. It provides continuous, real-time monitoring and control over manufacturing operations, improving productivity, profitability, and sustainability. This goal, which uses vast amounts of data from factory floors in order to identify problems and opportunities in plants, has been a focus for many manufacturers and industrial and software companies for years. However, for most, it has proven difficult and frustrating. Although data is plentiful across supply chains and factory floors, it is not easy to use. Sight Machine offers a solution to this problem. It works and it scales. The company has technology that is at most several generations ahead of others. However, it focuses on concrete improvement and quantifiable results for clients.

Scytec DataXchange, a Cloud and On Premise OEE and analytic machine monitoring system, is available. DataXchange uses innovative IIoT technology to increase equipment efficiency, utilization, and shop floor productivity. DataXchange can be used with a variety of manufacturing machines, including CNC's and PLC's as well as robots, welders, and manual ones. You can create custom shop floor data entry rules to automatically collect shopfloor data from a wired or wired connection on MTConnect and Fanuc FOCAS based machines, as well as older and manually operated machines. DataXchange provides all the OEE reports and charts, dashboards, notifications, and notifications that you need to analyze the machine data. It also triggers notifications. This allows you to meet the needs of small facilities aswell as multi-site enterprise-level operations.

DNC Software can be used for any brand, connection type, and age of CNC machines. Machine monitoring and CNC data collection provide real-time analytics and OEE metrics to improve shop floor networking. Revision control and document management via production data management to comply with ISO standards. Uses protocols such as MTConnect and Fanuc FOCAS. Take control of your tooling inventory and organize your tool crib. The Industrial Internet of Things (IIoT) is your future. Connect your machines to the latest wireless and wired serial hardware that is proven with hundreds of controls. Ethernet connectivity can revolutionize your shop floor. Replace floppy disk drives. To simplify transfers, add USB ports to machine controls. Improve your shop floor network. Make your legacy machines last longer. We are also experts in serial cabling RS232. Shop Floor Automations has all the tools and knowledge to automate your plant.

FreePoint Technologies' ShiftWorx provides a ‘holistic’ shopfloor management platform that when applied in whole or in succession affords manufacturers a production optimization solution backed by Toyota Production System (TPS) consulting expertise. ▪ Fully customized modular suite of products. ▪ Toyota Production System (TPS) expertise ▪ Measures and monitors critical production areas. ▪ Managed Services included. ▪ Cloud-connects equipment of any age, type or brand. ShiftWorx is a unique grouping of modules that provide an end-to-end solution for continuous improvement across the production floor. ▪ Production Management - Real-time information on machine performance, jobs, and operator workforce. ▪ Performance Analysis - Metrics at the machine, line or plant for historical, situational and predictive insights. ▪ Quality & Compliance - Benchmarking, standards and procedures to meet audit and compliance regulations. ▪ Team Member Development & Performance - Operators have better tools for creating value added work. Measure, Analyze, and Improve with ShiftWorx! Contact us for a complimentary consultation from our TPS experts! Schedule a software demo specific to your Industry today!

AVEVA System Platform, featuring the Operations Management Interface (OMI), stands out as the exclusive adaptable and scalable solution tailored for supervisory, Enterprise SCADA, MES, and IIoT applications, effectively contextualizing operational processes throughout the organization. This platform offers a collaborative, standards-based infrastructure that seamlessly integrates people, processes, and assets across all facilities, fostering continuous improvement in operations and enabling real-time decision-making support. By utilizing AVEVA System Platform, organizations can securely visualize their operations on an enterprise scale through an asset model that contextualizes real-time processes, alarms, events, and historical data, thereby generating a unified information stream. This streamlined approach not only enhances the efficiency and flexibility of system design and maintenance but also equips operators with heightened situational awareness, significantly boosting their overall effectiveness in managing operations. Furthermore, the platform's ability to adapt to various operational needs ensures that it remains relevant as industries evolve.

Peakboard GmbH offers a low-code platform designed to empower production and logistics companies in overseeing internal processes and engaging with their systems seamlessly. Through this platform, data from various sources such as SAP, machine controls, material flow controls, and Excel can be collected and analyzed in real-time, presenting insights on screens instantaneously. This facilitates easy error detection and enhances productivity. Customers retain control over the displayed key performance indicators on the dashboard, tailoring the interface to their specific needs. With compatibility across over 90 IT interfaces, information can be effortlessly communicated through touchscreens, creating an intuitive interface accessible to production and warehouse staff. Consequently, operating production machinery becomes as straightforward as using a smartphone.

dataPARC is a self-service industrial data visualization & analytics toolkit designed for process manufacturers seeking to improve quality, increase yield, & optimize their operations. Collect, connect, & analyze data from across the plant with dataPARC’s process data analytics & visualization platform. Solve challenging process & product quality issues with simple, yet powerful trending & diagnostic analytics tools. Build sophisticated dashboards and displays to monitor processes & share production KPIs across your enterprise. Leverage artificial intelligence (AI) and machine learning to drive continuous improvement & increase margins via predictive modelling.

Effortless integration with machinery allows you to obtain the real-time operational key performance indicators essential for managing your production efficiency effectively. No more reliance on dry-erase boards! Plex Production Monitoring, utilizing Plex Mach2, ensures smooth connectivity between machines on the production floor. Our ready-to-use software grants you rapid access to production insights without straining your resources. You remain informed at all times, thanks to easily customizable dashboards and intuitive visuals that deliver immediate feedback and current production data. Most importantly, you can trust the accuracy of the information provided. Real-time metrics facilitate ongoing improvement cycles, ensuring you’re never dealing with outdated data. This empowers you to enhance Overall Equipment Effectiveness (OEE) and minimize unexpected downtime, thereby streamlining your operations further. By leveraging these insights, your team can make smarter decisions that lead to greater productivity and efficiency.

Tatsoft's FactoryStudio provides the tools you need to quickly design secure and powerful industrial applications. Features include real-time data modeling and data logging, MQTT client/spB broker/spB, audit trails, alarms & incidents, visual SQL query gateway, high-performance smart screens, HTML5 dashboards. WPF drawing tools. iOS app, trends, annotations, reporting & much more! Programming scripts can be done in C#, VB.NET or JavaScript. You can get up and running in no time with ZERO client install and just 2 minutes server side installation. It includes many native protocol drivers for PLCs, DCSs, as well as support for other industry standards like OPC, MQTT, and more. Are you looking for a driver that we don't yet have? We also have a toolkit to help you develop protocol drivers! FactoryStudio is your data hub for your industrial ecosystem. It can be your link between IT, OT, real-time devices and your SQL data sources.

Parsable Connected Workers® empowers frontline workers using modern digital tools to improve safety, quality, and sustainability. Parsable Connected Workers® enables frontline workers to do the job right every time, by digitizing their SOPs, checklists and workflows. Reduced unplanned stops, waste, and paper. Digital traceability allows for increased OEE, throughput, and compliance. Accelerated operator onboarding and certification Your future. Operational excellence is achieved through connected work. This connects people to the information, systems, and machines that are required to excel. Parsable does this. Our digital tools reduce isolation while increasing safety, quality, and productivity at scale.

Empower Your Operations. The SpencerMetrics solution excels in the automatic gathering of data from a diverse array of both digital and analog production equipment. This system seamlessly integrates data collected from machine operators on the shop floor, enabling insightful real-time analytics. Revolutionize your operations by harnessing precise machine data through straightforward connectivity and exceptional usability tailored for operators. Allow this innovative technology to handle the data collection process, granting you more time to analyze and utilize the information instead of dedicating countless hours to data gathering, cleaning, and interpretation. Ensure the accuracy of your machine data and capture invaluable operator insights without hindering productivity. When machine activity data is absent, the reliability of information is jeopardized, rendering it outdated before analysis can occur. Moreover, lacking operator data, which is essential for shop floor data collection, strips raw machine signals of the necessary context. Understanding operator knowledge is vital for minimizing potential downtime and optimizing operational efficiency.

Factbird is an end-to-end manufacturing solution that simplifies data collection and analysis for all manufacturers. This solution allows you to take control of your manufacturing efficiency, and redefine your boundaries of success. Factbird devices automate the collection of manufacturing data by collecting data from sensors that you choose. The data is sent securely to the cloud, where it is converted into real-time actionable insight. Installed in no time and without interruptions. Implementation is streamlined, allowing quick and efficient deployments without system overhauls. Advanced encryption and secure communication protocols on the network to ensure maximum security and safeguard valuable information.

Our OEE Toolkit Software Suite allows for the evaluation of machine performance across discrete, batch, and continuous production systems. This comprehensive suite, which includes the OEE Toolkit and four additional optional modules, empowers users to analyze losses and enhance production efficiency through data-driven insights aimed at continuous improvement. At the core of this toolkit lies OEEblue (OEE Toolkit 7.0), a factory analyzer that equips all stakeholders with essential information. It also offers an in-depth examination of events from each shift and supports both retrospective and real-time manual data entry. There are five compelling reasons why numerous manufacturers, plants, and production lines have adopted this solution. OEEblue accurately captures all production data, whether automatically, semi-automatically, or manually, ensuring reliability. Furthermore, it presents real-time visual information regarding any manufacturing equipment, facilitating better decision-making processes in production environments. This capability not only streamlines operations but also fosters a culture of continuous improvement across various sectors.

Our innovative mobile cloud software equips your team to tackle issues on the factory floor instantly, leading to less downtime, quicker responses to production problems, and lower maintenance expenses. With a variety of solutions at hand, our platform is designed to address downtime, enhance response times, and cut down on overall maintenance costs. Uniquely, it stands out as the only solution capable of addressing multiple challenges simultaneously. Our exclusive problem-solving engine transforms significant obstacles into manageable tasks. This is achieved through L2L's alignment of machines, personnel, processes, and materials, enabling you to reach exceptional performance levels. Unlike many solutions that struggle to adapt as you grow, L2L is a scalable SaaS platform that seamlessly automates and integrates into your factory, allowing you to not just meet, but surpass your goals and performance metrics. By utilizing our platform, manufacturers gain a comprehensive tool that evolves with their needs and fosters continuous improvement.

Mapex has more than 20 years experience in the design and implementation of MES (Manufacturing Execution Systems), which allow for the capture and analysis of production control, planning, quality, and maintenance data within the manufacturing sector. Our goal is to assist industrial companies in their digital transformation by providing a technological platform that reduces costs, improves the efficiency of production plants, and positions them at the forefront Industry 4.0. Mapex products can be grouped into functional modules, which can be used independently and integrate with most ERPs. This suite of products covers all plant control requirements that modernize factories and turn them into smart factories.

Scada-Lite, the remote well monitoring system, consists of two separate parts: Well Manager and Field Data Capture iOS App. This IoT platform allows you to optimize your workforce, increase employee safety, and minimize nonproductive times. Scada-Lite Well Manager Well Manager provides real-time data about your field assets to help improve business performance. By making asset data available 24/7, Well Manager empowers you to: -Move from reactive to proactive maintenance -Prevent downtime and review production. -Increase staff productivity Scada-Lite Field Data Capture Application FDCA, a Scada-Lite product that is exclusively designed for mobile devices, allows field workers to capture information on field assets. It allows for electronic and other measurement and allows for timely decision-making.

Dploy Solutions is a suite cloud-based digital manufacturing software that can be used to scale and provide IIoT platform solutions for small and mid-sized distributors and manufacturers looking to grow their business. It connects data from your top floor to your shopfloor, including machine data. It also links your strategic goals with operational excellence activities and digital manufacturing technology. This integration gives you the tools to quickly make informed decisions at all levels of your organization, reach your financial and operational goals faster, and create a sustainable competitive advantage in this market.

Aptean OEE is a comprehensive production monitoring solution designed to enhance follow-up and optimization, offering a holistic view of production effectiveness while laying the groundwork for meaningful improvements. It supplies real-time production data accessible to all organizational levels, complemented by timely reports and robust analytical tools that ensure complete visibility and control over manufacturing performance at all times. This system allows for precise OEE monitoring of machines across various industries, regardless of their type or age, eliminating the need for lengthy IT setups during connection and deployment. Additionally, it fosters continuous improvement, driving increased efficiency and productivity through a platform that provides in-depth production data, visualization capabilities, and essential decision-making tools. Ultimately, it significantly reduces the effort required to monitor production performance effectively. By streamlining these processes, businesses can focus more on strategic initiatives that enhance overall productivity.

Digitalize your shop floor operations for agility, operational excellence, higher quality compliances and maximum ROI. SFactrix is designed as business user friendly to enable quick configuration of the plant organization setup. Simply create an account and set your plant structure by yourself. SFactrix is a Cloud Software, No Download, No Installation, No technical skill required. Throw your paper based record book and imaginary tracking. Adopt digital platform to automatically capture data, perform analysis and track operational efficiency. Just start today.

FactoryTalk® Metrics serves as a comprehensive solution for monitoring efficiency, collecting data, and analyzing the performance of manufacturing machinery. It provides essential insights into equipment performance, offering opportunities to enhance production, cut costs, and improve quality. By delivering precise reports on actual activities occurring on the production floor, this software enables manufacturers to utilize their existing resources and workforce more efficiently. Although it tracks Overall Equipment Effectiveness (OEE), FactoryTalk Metrics extends beyond mere reporting, facilitating deeper inquiries to uncover the root causes of downtime and inefficiencies, thus enabling tangible enhancements in operational performance. Many manufacturers allocate considerable investment towards their equipment but often face challenges such as limited visibility into performance metrics, unanticipated downtimes, and losses stemming from inadequate production quality. This lack of clarity hinders their ability to effectively boost OEE and ultimately achieve their operational goals. By leveraging the insights offered by FactoryTalk Metrics, businesses can finally gain the visibility they need to drive meaningful performance improvements.

Q.Shop, previously Quince Shop Floor Data Collector is a manufacturing software solution specifically designed for people in the repair and overhaul sector. Manufacturing repair and overhaul can be labor-intensive and complicated. Q.Shop is a unified data gathering system that gathers together shop floor inspection plans and process manuals, as well as work instructions and machinery inputs. Q.Shop facilitates traceability and simplifies collaboration between technicians, supervisors, managers. Q.Shop also offers a job and employee scheduler. It optimizes the process efficiency in machine operation and personnel placement. Operators are assigned based on their experience, skills, and number of licenses/ certifications they have. Q.Shop improves productivity by offering the most appropriate schedule for your current workforce, machinery and inventory, as well as sales volume.

Software tailored for industrial use aims to assist in achieving your manufacturing objectives. FactoryTalk® software is engineered to foster an ecosystem of sophisticated industrial applications, encompassing the Internet of Things (IoT). The journey begins at the edge of manufacturing and extends from local installations to cloud-based solutions. Picture enhancing your industrial setting with innovative software that provides advanced design capabilities, optimizes operational efficiency, and offers benefits in predictive as well as augmented maintenance. Whether dealing with process, batch, or discrete applications, even your toughest challenges can be addressed through the synergy of Rockwell Automation's acclaimed software, hardware, and support services, ensuring a comprehensive solution for modern manufacturing needs. This integrated approach not only enhances productivity but also paves the way for future innovations in the industry.

Enhance your operational efficiency and minimize downtime with our Alora Machine Intelligence (MI) Dashboard, specifically tailored for users of JobBOSS2, M1, JobBOSS, and Macola. This innovative tool provides instant health and usage metrics for every machine on your shop floor, no matter their age or manufacturer. By utilizing Alora across various machine types, from the latest models to established legacy brands, you can significantly boost your visibility, leading to potential utilization rate increases of 15% or more. This improvement translates to approximately $20,000 in savings per machine, positively impacting your overall profitability. Equip yourself with the insights necessary to standardize, automate, and enhance your production workflow. With access to real-time data, you can ensure that your estimates and bids remain both accurate and profitable, while also allowing you to compare present production levels with forecasts to detect issues before they escalate. Furthermore, by analyzing machine performance data, you can minimize wasted labor hours, cut costs, and enhance output quality. Engaging your workforce effectively will empower you to make informed decisions that benefit both you and your team. Ultimately, the Alora MI Dashboard is not just a tool; it’s a vital resource for driving continuous improvement in your operations.

The sheer volume and rapid generation of industrial data make it challenging to capture accurately. Even if successful, the data often lacks the necessary context and usability for effective application. Furthermore, with operational data trapped within various devices or confined in isolated systems, data scientists face considerable hurdles in data preparation and struggle to derive meaningful insights for improving industrial performance. FactoryTalk® Edge Gateway™ software tackles these issues head-on, enabling actionable insights at both the plant and enterprise level to facilitate the digital transformation of the IIoT. By simplifying and automating the collection, contextualization, and structuring of industrial equipment data directly at the source, it ensures high data integrity from the very beginning. This software lays the groundwork for achieving a seamless integration of IT and OT at the enterprise level, allowing individuals from the shop floor to executive management to make informed and intelligent decisions that can drive operational excellence. Ultimately, this advancement not only enhances decision-making but also positions organizations for future growth and innovation.

Navigating the complexities of industrial processes presents a significant challenge for businesses striving to be both responsive to market demands and economically viable. To meet these challenges, manufacturers are required to refine their production techniques in order to offer an expanded range of higher-value items while also accommodating shorter production runs. It is essential for them to enhance output, optimize operational efficiency, and elevate product quality to the fullest extent permitted by their existing equipment. Achieving this necessitates maximizing equipment uptime and facilitating smoother transitions while minimizing waste. Furthermore, there is an increasing expectation from the public for manufacturers to lessen their environmental footprint and adhere to strict emissions regulations. Rockwell Automation Pavilion8® Model Predictive Control (MPC) technology serves as an advanced intelligence layer that integrates with automation systems, continuously steering the plant toward achieving a multitude of business goals—including cost savings, reduced emissions, consistent quality, and increased production—while operating in real time. This innovative approach not only enhances operational effectiveness but also aligns with sustainability initiatives, positioning manufacturers for success in an evolving marketplace.

io.Performance streamlines the entry of Overall Equipment Effectiveness (OEE) data for various production settings, such as batch operations, continuous manufacturing processes, and discrete production environments. Real-time visibility into losses related to availability, speed, and quality is provided, allowing for immediate insights. Customized reports are available to meet even the most intricate needs of the operation. The web-based io.Performance platform ensures that access to role-specific functions is seamless across different departments and organizational levels. It also generates standardized OEE reports tailored for both the entire organization and individual plants. Additionally, production data is aggregated and presented to management in real-time, facilitating informed decision-making and enhancing operational efficiency. Overall, this comprehensive approach helps organizations maximize their production capabilities.

Real-time visibility gives you greater Plant & Shop Floor Control insight. Your data is always accessible through one interface, allowing you to view queued jobs and track completions. - Collect data from PLCs, machines, scales and ovens - View queued jobs, track completions, monitor runtime & print labels - Quickly and easily access data and reports - View job and work order information easily Visibility to work during the process Radley's 40+ year experience can be put to good use! Real-time visibility into your manufacturing processes. This includes the ability to track Work in Process (WIP), increase LABOR efficiency, and calculate MACHINE metrics. Integrate with your ERP, MRP, or other back-end systems or use it as a standalone solution.

Our manufacturing data acquisition system offers a flexible and cost-effective solution that is user-friendly, seamlessly integrates with ERP systems, and connects effortlessly to both new and legacy machines, all while providing outstanding customer support. By linking the shop floor to the management level in real-time, it ensures that live and precise production and process data is accessible throughout your factory. This system allows for rapid and proactive responses to alerts regarding downtime, process parameters, cycle speeds, and other exceptions. Users can anticipate potential bottlenecks, swiftly adjust to production changes, and efficiently manage tool changes or late orders with our intuitive drag-and-drop scheduling feature. Additionally, the customizable business intelligence reports and dashboards empower users to make well-informed decisions, enhancing production efficiency, optimizing processes, maintaining product quality, and strategically directing Capital Expenditure priorities. With such capabilities, manufacturers can stay ahead of industry demands and improve overall operational performance.

LYNQ is revolutionizing manufacturing execution system (MES) software for innovative businesses aiming to embrace digital transformation and enhance factory efficiency. It enables efficient resource scheduling through online planning and dynamic job lists, while also providing real-time data collection and monitoring for employees, machinery, and tasks. The software features automatic data capture from equipment and other devices, allowing for exceptional analysis of factory performance, including loss visualization. The platform promotes a paperless environment on the shop floor, equipped with downtime alerts and tools for collaborative communication. With a fixed pricing model, it ensures rapid deployment within a span of less than 12 weeks. LYNQ seamlessly connects with top-tier ERP systems, machinery, and shop floor applications, whether deployed in the cloud or on-premises. In essence, it serves as a comprehensive solution for effective resource management, streamlining operations for modern manufacturing. This innovative approach positions LYNQ as a leader in optimizing manufacturing processes and enhancing productivity.

NoMuda VisualFactory, the Lean Manufacturing Software, helps complex assembly companies implement lean best practices in a simple, consistent, and sustainable manner. Our customers have better control over their shop floor operations, with 6--10% productivity increases and elimination of manufacturing errors. We also provide real-time visibility to the Shop Floor and Management about production status. We have relationships with some of the most prominent manufacturers around the globe, with installations in North America, Europe and India. For a one-on-one demonstration, contact us to discover the benefits.