Best Web-Based Casting Simulation Software of 2025

When utilized early in the product development process, Inspire enhances the creation, optimization, and examination of innovative and structurally efficient components and assemblies through collaborative efforts. Its award-winning interface for geometry creation and modification can be mastered within just a few hours, all while providing the robust power of Altair solvers. The structural analysis capabilities, validated by NAFEMS, allow for swift and accurate evaluations using Altair® SimSolid®, making it possible to analyze extensive assemblies and intricate parts. Additionally, it offers dynamic motion simulation and load extraction through the trusted multi-body systems analysis of Altair® MotionSolve®. Furthermore, Altair® OptiStruct® sets the industry benchmark for structural efficiency with its topology optimization, facilitating generative design that yields practical and manufacturable geometries. Inspire empowers both simulation analysts and designers to conduct what-if analyses more quickly and easily, fostering an environment of collaboration and innovation. This approach not only enhances productivity but also encourages teams to explore a wider range of design possibilities earlier in the development cycle.

The initial off-tool components you received have finally arrived, but they come with the unfortunate realization of pinholes, shrinkage, or hot spots. Faced with an impending deadline, you find yourself at a crossroads: to either ship these flawed parts and risk disappointing your customer or return to the design phase to pinpoint and rectify the issue, hoping that the revisions will yield a flawless result. Additionally, since the trial phase of your casting development is often underestimated, ensuring that your gating design can withstand process variations before reaching the testing stage becomes crucial. Thankfully, with ESI ProCAST, you can achieve a successful casting outcome on your first attempt consistently—allowing you to meet deadlines without incurring costs from scrap parts or unnecessary redesigns. For many years, clients have turned to ProCAST as their essential resource for mastering the fundamentals of casting, such as filling, solidification, and porosity predictions. Moreover, its advanced finite element technology extends to forecasting complex challenges, including deformations and residual stresses, thus enhancing your overall production efficiency. As a result, utilizing ProCAST not only streamlines the casting process but also bolsters your reputation for quality and reliability in the market.

JSCAST® casting simulation, now available in Turkey, delivers the most accurate results for various casting techniques, including sand casting, pressure die casting, investment casting, lost foam, and tilt casting. This innovative tool ensures your casting success with its verified performance. With JSCAST®, you can utilize all the processors on your computer (CPU) without incurring extra costs. Our established methods for casting and process design incorporate both new techniques and traditional principles, providing the competitive edge necessary in the modern global marketplace. When utilizing JSCAST® for your designs, you will create castings with precise geometries that optimize the flow of liquid metal and strategically position runners, gates, overflows, and cooling lines. Furthermore, if necessary, you can incorporate features like squeeze pins, vacuum channels, vent holes, and chillers in iron casting. By making informed decisions from the outset, you will enhance your profitability and effectiveness in production. Ultimately, JSCAST® empowers you to refine your casting processes for maximum efficiency and success.

AnyCasting Software has established itself as a premier casting simulation tool for more than two decades. At present, we collaborate with manufacturers in sectors such as automotive, maritime, heavy materials, and electronics, having successfully sold over 600 licenses globally while providing expert consulting for more than 470 projects across various regions. The software offers advanced stress analysis capabilities, allowing users to effectively simulate deformation alongside heat and stress factors, while also facilitating automatic mold design to help in achieving the best mold configurations. Among our satisfied domestic clients are notable names like Hyundai Motors, Hyundai Heavy Industries, Samsung Electronics, and LG Electronics, among others. Furthermore, the software allows for precise identification of gas defects that may arise from air entrapment during the filling and flowing of molten material. By analyzing the pressure differentials between air and the melt, our technology successfully pinpoints these gas defects, enhancing the overall quality and efficiency of the casting process. This level of detail and precision showcases the software's commitment to improving manufacturing outcomes.

SoftCAST™ is a highly acclaimed software solution designed for metal casting simulations, catering specifically to foundries and investment-casting operations. This innovative tool enables engineers to visualize and analyze the casting process, effectively allowing for the identification of possible defects and quality concerns before physical production begins. With its user-friendly design modules, SoftCAST™ streamlines the creation of new products and processes while also offering avenues for enhancing existing ones. It is adaptable for various production methods, including mass production, batch production, and jobbing lines, making it versatile for different manufacturing needs. The software excels at simulating a wide range of casting challenges, accommodating both simple and complex mold designs, as well as varying weights and thicknesses of castings. A key advantage of SoftCAST™ over rival products is its integration of method design modules alongside its simulation capabilities, providing users with a comprehensive tool for optimizing their casting operations. This unique combination not only enhances efficiency but also empowers engineers to elevate the overall quality of their cast parts.

Introducing a straightforward and efficient casting simulation software, NovaOne, designed to get you started with your casting simulations effortlessly. This software is part of NovaCast's essential toolkit, tailored to address the fundamental needs of various casting processes. Essentially a simplified edition of our advanced casting simulation system, NovaFlow&Solid, NovaOne offers a user-friendly experience. Among its features, NovaOne Gravity stands out as a pioneering tool for simulating the mold filling and solidification processes. With NovaOne Gravity, users can effectively model gravity sand casting, gravity permanent mold, and the lost wax technique. Additionally, NovaOne HPD accommodates both cold- and hot-chamber methods, allowing for a versatile simulation experience. It can replicate nearly all commercially available materials used in high-pressure die casting, including aluminum and zinc alloys. This versatility makes NovaOne an invaluable resource for both beginners and experienced users in the casting industry.

The software enables a swift and precise examination of your manufacturing workflow, spanning from the initial casting stage to the final solidification phase. This capability allows you to foresee potential defects in manufacturing, ensuring the production of superior quality components while also streamlining the prototyping process. In today's fiercely competitive and rapidly evolving markets, simulation has become an indispensable component of the development cycle for high-value cast parts. THERCAST® provides a comprehensive and modular solution that offers essential support for producing ingots, castings, and continuous casting. It effectively integrates liquid/solid thermomechanical coupling that occurs during material transformation. By utilizing this software, you can analyze a wide range of phenomena, including ladle and tundish flow, primary and secondary cooling, deformation in contact with rollers, and cooling induced by sprays. Furthermore, THERCAST® features a user-friendly multilingual graphical interface and fosters a business-centric work environment that enhances productivity. This innovative approach ultimately helps manufacturers stay ahead in a dynamic industry landscape.

Enhance product development and accelerate the launch process with FLOW-3D, an exceptionally precise CFD software adept at addressing transient, free-surface challenges. Accompanied by our cutting-edge postprocessor, FlowSight, FLOW-3D offers a comprehensive multiphysics suite. This versatile CFD simulation platform empowers engineers to explore the dynamic interactions of liquids and gases across a diverse array of industrial sectors and physical phenomena. With a strong emphasis on multi-phase and free surface applications, FLOW-3D caters to various industries, including microfluidics, biomedical technology, civil water infrastructure, aerospace, consumer goods, additive manufacturing, inkjet printing, laser welding, automotive, offshore enterprises, and energy sectors. As a remarkably effective multiphysics resource, FLOW-3D combines functionality, user-friendliness, and robust capabilities to support engineers in achieving their modeling goals, ultimately driving innovation and efficiency in their projects. By leveraging FLOW-3D, organizations can overcome complex challenges and ensure that their designs are optimized for success in competitive markets.

Metal casting plays a significant role in the creation of various products that we encounter in our everyday lives. This essential manufacturing technique can lead to considerable waste of time and resources if it is not executed with proper planning and optimization. Fortunately, these challenges can be mitigated through the use of casting simulations like Click2Cast. Developed by SolidThinking, Click2Cast is user-friendly software that assists engineers and designers in visualizing how their products will be cast, allowing them to avoid unnecessary expenditures on the iteration process. Moreover, Click2Cast features pre-established five-step casting templates for added convenience. By incorporating simulations early in the design phase, organizations can ensure compliance with their stringent safety, quality, and performance criteria. Additionally, this software provides insights on how to enhance parts for the most economical production methods, ultimately streamlining the entire manufacturing workflow. Embracing such technology can significantly enhance the efficiency and effectiveness of the casting process.

Harness the advantages of natural solidification thermal analyses with a cost-effective and efficient software solution. CAPlite is equipped with a user-friendly graphical interface, making it accessible for users with limited experience in casting software. Beginning with a CAD design, CAPlite provides a thorough walkthrough for every phase, from meshing to post-processing. The method of natural solidifications offers rapid thermal simulations, delivering results in mere minutes. Whether for die casting or sand casting, CAPlite is capable of pinpointing issues across all casting types. The straightforward nature of natural solidifications enhances your entire casting workflow, enabling the design of risers, gating, and chill configurations to detect flaws, while also aiding in visualizing the intricate solidification process. In addition to the robust features of natural solidifications, CAPlite offers even more resources, equipping you with the necessary tools to optimize your castings—all at a remarkably low price point. This comprehensive software empowers you to elevate your casting practices, making it an invaluable tool for both novice and seasoned professionals alike.

Elevate your product design by incorporating simulation and analysis, which helps minimize expensive physical prototyping while enhancing the durability, reliability, and safety of your products. Employing digital prototypes to assess the performance of your designs in real-world scenarios is crucial for successful product development. Creo Simulation is specifically tailored for engineers, featuring a robust suite of structural, thermal, and vibration analysis tools along with an extensive range of finite element analysis (FEA) capabilities. With Creo Simulation, you can effectively evaluate and affirm the performance of your 3D virtual prototypes prior to producing the first physical component. We provide adaptable and innovative simulation solutions to meet the distinct needs of our customers. This section serves as a resource to explore our offerings tailored to your requirements, and should you have any inquiries about our toolset, please do not hesitate to reach out to a Creo representative for assistance. This proactive approach ensures that your products not only meet but exceed expectations in their respective markets.