Best Advanced Process Control (APC) Systems for Windows of 2025

The Model Predictive Control Toolbox™ offers a comprehensive suite of functions, an intuitive app, Simulink® blocks, and practical reference examples to facilitate the development of model predictive control (MPC) systems. It caters to linear challenges by enabling the creation of implicit, explicit, adaptive, and gain-scheduled MPC strategies. For more complex nonlinear scenarios, users can execute both single-stage and multi-stage nonlinear MPC. Additionally, this toolbox includes deployable optimization solvers and permits the integration of custom solvers. Users can assess the effectiveness of their controllers through closed-loop simulations in MATLAB® and Simulink environments. For applications in automated driving, the toolbox also features MISRA C®- and ISO 26262-compliant blocks and examples, allowing for a swift initiation of projects related to lane keep assist, path planning, path following, and adaptive cruise control. You have the capability to design implicit, gain-scheduled, and adaptive MPC controllers that tackle quadratic programming (QP) problems, and you can generate an explicit MPC controller derived from an implicit design. Furthermore, the toolbox supports discrete control set MPC for handling mixed-integer QP challenges, thus broadening its applicability in diverse control systems. With these extensive features, the toolbox ensures that both novice and experienced users can effectively implement advanced control strategies.

Epicor Connected Process Control provides a simple-to-use software solution that allows you to configure digital work instructions and enforce process control. It also ensures that operations are error-proof. Connect IoT devices to collect 100% time studies and process data, images and images at the task level. Real-time visibility and quality control on a new level! eFlex can handle any number of product variations or thousands of parts, whether you are a component-based or model-based manufacturer. Work instructions can be linked to Bill of Materials, ensuring that products are built correctly every time, even if changes are made during the process. Work instructions that are part a system that is advanced will automatically react to model and component variations and only display the right work instructions for what's currently being built at station.

Advanced Process Control (APC) provides a highly efficient solution for enhancing your plant's performance without requiring any hardware modifications. By implementing an APC application, you can stabilize operations while simultaneously optimizing production or energy usage, leading to a deeper insight into your production processes. This term encompasses a wide array of methods and technologies that complement fundamental process control systems, which are primarily constructed using PID controllers. Some examples of APC technologies include LQR, LQC, H_infinity, neural networks, fuzzy logic, and Model-Based Predictive Control (MPC). An APC application continually optimizes plant operations every minute, round-the-clock, seven days a week, ensuring consistent efficiency. Among these technologies, MPC stands out as the most widely adopted within the industry, as it utilizes a process model to forecast the plant's behavior for the near future, typically ranging from a few minutes to several hours ahead, thus providing a strategic advantage in operational planning. Through the continual refinement of processes, APC not only improves efficiency but also contributes to long-term sustainability goals.

AVEVA APC is an innovative model predictive advanced process control solution designed to enhance process profitability. In the current economic landscape, manufacturers encounter challenges such as constrained capital budgets, escalating manufacturing and energy expenses, and fierce global competition. AVEVA's Comprehensive Advanced Process Control equips businesses to tackle intricate manufacturing issues with cutting-edge automatic control solutions, maximizing value extraction from their operations. This technology not only boosts production yield and quality but also minimizes energy consumption. By facilitating the optimization of manufacturing activities, it enables continuous performance enhancements crucial for improving overall financial outcomes. AVEVA APC stands out as a holistic software solution that leverages advanced technology to create automatic control systems capable of unlocking the full potential of manufacturing processes. Ultimately, this empowers manufacturers to thrive in a highly competitive market while achieving sustainable growth.

Apromon is a web-based software solution designed for assessing the performance of PID loop controls, including both primary and Advanced Process Control (APC) loops. It offers a comprehensive evaluation for individual loops, cascade configurations, APC loops, and even for signals that only have a process variable (PV) without a connected controller. One of Apromon's standout features is its ability to automatically translate various types of controllers—such as those for flow, pressure, temperature, and level—into a unified “grade” factor, similar to the scores teachers assign to students during evaluations. This grading system ranges from 0 to 100, where 100 represents optimal performance and 0 signifies the lowest. Furthermore, Apromon operates continuously, ensuring that performance metrics are consistently calculated and stored without any interruptions, unlike some competing products that may overlook certain tags during monitoring. This relentless dedication to performance tracking guarantees that users have real-time insights into their control systems' efficiency at all times.

Pitops stands out as the sole software solution capable of executing genuine closed-loop system identification with PID controllers in Auto mode, or even with secondary PID controllers in Cascade mode, without the necessity of interrupting the cascade chain or undertaking additional, labor-intensive plant step tests. No other competitor tool is capable of successfully identifying transfer functions using data from PID controllers in Cascade mode, making Pitops unparalleled in this regard. Additionally, Pitops conducts transfer function identification entirely in the time domain, unlike other tools that rely on the more intricate Laplace (S) or Discrete (Z) domains. It also has the remarkable ability to manage multiple inputs and identify several transfer functions simultaneously. Utilizing a groundbreaking proprietary algorithm, Pitops facilitates multiple inputs closed-loop transfer function system identification in the time domain, significantly surpassing traditional methods like ARX/ARMAX/Box and Jenkins used by competing tools. This innovative approach not only streamlines the process but also enhances accuracy and efficiency, making Pitops the preferred choice in the industry.

Cybernetica specializes in providing Nonlinear Model Predictive Control (NMPC) utilizing mechanistic models. Our innovative software solution, Cybernetica CENIT, features a versatile architecture capable of addressing diverse industrial challenges by delivering optimal strategies. This includes advanced multivariable optimal control, predictive control mechanisms, and intelligent feed-forward strategies, along with efficient handling of constraints. Furthermore, our adaptive control capabilities leverage state and parameter estimation, incorporating feedback from indirect measurements via the process model. The use of nonlinear models allows for effective operation across extensive ranges, enhancing the management of nonlinear processes. This leads to a diminished reliance on step-response experiments and bolstered accuracy in state and parameter estimations. Additionally, we offer control solutions for both batch and semi-batch operations, efficiently managing nonlinear processes that function under fluctuating conditions. Our technology also ensures optimal grade transitions in continuous operations, safe supervision of exothermic processes, and control of unmeasured variables, including conversion rates and product quality. As a result, we contribute to reduced energy consumption and a lower carbon footprint, while also enhancing overall process efficiency. In summary, Cybernetica is committed to advancing industrial control solutions that optimize performance and sustainability.