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Data Storage Power Hardware

Power Outage At Samsung's Fab Destroys 3.5 Percent of Global NAND Flash Output (anandtech.com) 103

An anonymous reader quotes a report from AnandTech: A half-hour power outage at Samsung's fab near Pyeongtaek, South Korea, disrupted production and damaged tens of thousands of processed wafers. Media reports claim that the outage destroyed as much as 3.5% of the global NAND supply for March, which may have an effect on flash memory pricing in the coming weeks. The outage happened on March 9 and lasted for about 30 minutes, according to a news story from Taiwain-based TechNews that cites further South Korean reports. The report claims that the outage damaged 50,000 to 60,000 of wafers with V-NAND flash memory, which represent 11% of Samsung's monthly output. The report further estimates that the said amount equates to approximately 3.5% of global NAND output, but does not elaborate whether it means wafer output or bit output. Samsung uses its fab near Pyeongtaek to produce 64-layer V-NAND chips used for various applications. The fab is among the largest flash production facilities in the world and therefore any disruption there has an effect on the global output of non-volatile memory. Meanwhile, since production lines have not been damaged and the fab is back online, the significance of such an effect is limited.
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Power Outage At Samsung's Fab Destroys 3.5 Percent of Global NAND Flash Output

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  • by the_skywise ( 189793 ) on Friday March 16, 2018 @05:24PM (#56272093)
    all the hard drives crashed at the FLASH memory assembly line?
  • What a coincidence (Score:5, Interesting)

    by darthsilun ( 3993753 ) on Friday March 16, 2018 @05:30PM (#56272125)
    Just as prices were getting low.
    • by Anonymous Coward

      Time to short AMD!

    • Not everything is a conspiracy. You can put away the tinfoil now.

      • by Billly Gates ( 198444 ) on Friday March 16, 2018 @07:15PM (#56272719) Journal

        Then explain why ram has increased 200% and GPUs 500%? Cases and power supplies keep going up as $1500 in 2015 gets you a much better PC then ,2018 :-(

        Greed!

        • by waspleg ( 316038 )

          Cryptomining. So, yes, greed.

        • Then explain why ram has increased 200% and GPUs 500%?

          Basic supply and demand.

          Cases and power supplies keep going

          They are also doing wonders meeting new efficiency regulations. Give me a current PSU over an older one any day.

          2015 gets you a much better PC then ,2018

          It really doesn't. It'll only get you a better GPU and a smidgen more RAM. The PC itself is far better in 2018.

          • Then explain why ram has increased 200% and GPUs 500%?

            Basic supply and demand.

            Cases and power supplies keep going

            They are also doing wonders meeting new efficiency regulations. Give me a current PSU over an older one any day.

            2015 gets you a much better PC then ,2018

            It really doesn't. It'll only get you a better GPU and a smidgen more RAM. The PC itself is far better in 2018.

            I am trying to find the link. Either gamers nexus or Jays2cents on youtube did a comparison. Prices keep going way up on all parts except the CPU. Yes supply and demand but DDR 4 was claimed iphone 8 used same ram by 2017 the problem would be fixed etc ... gee no change.

            FYI the SEC busted the ram makers before for price fixing. With Trump in charge they know they can do whatever they want as the Chinese are now investigating because they believe in regulation.

            I smell a rat and if you remember in 2011 hard d

    • by Tailhook ( 98486 )

      Prices weren't "getting low." Stop making shit up.

  • by Revek ( 133289 ) on Friday March 16, 2018 @05:31PM (#56272129)

    I remember when a ram plant caught on fire a long time ago. Ram prices went through the roof. No video or pictures that 'event' either. A quick google search yielded very little on this disaster. Most of what I found was from a battery fire in 2017.

    • by DRJlaw ( 946416 )

      I remember when a ram plant caught on fire a long time ago. Ram prices went through the roof. No video or pictures that 'event' either. A quick google search yielded very little on this disaster. Most of what I found was from a battery fire in 2017.

      I've never seen pictures of you, so I'm reasonably sure that you're merely one of Alex Jones' AI chatbots and can be safely ignored.

      BTW: Don't bother linking to a picture. I know about Photoshop, you sneaky bot you...

    • We did have out battery supplier lose their entire factory to a fire, forcing us to delay our own products until while we searched for and adapted to a different battery vendor. So the stuff does happen. Those guys weren't raising prices though, they had no product to sell.

      Similarly, there was a shortgage of one processor we were using, and the explanation was that the fabs were all overbooked. As in all the big name suppliers of small embedded MCUs were in the same boat. It could have been lying, but s

    • No video or pictures that 'event' either.

      I know right! Last time the power went out at my work costing many millions of dollars per day of outage my first reaction too was that I need to go and get a photography permit filled out, get the plant manager to sign it and take a photo! /facetous.

  • North Korean industrial sabotage?
  • Hard Drive Redux (Score:4, Insightful)

    by fafalone ( 633739 ) on Friday March 16, 2018 @05:32PM (#56272143)
    This supply chain disaster will result in prices increasing, where they'll remain for years to come, long after production is back to normal.
  • More likely it was storms or squirrels or changes.

  • You'd think that the potential of losing 50K+ wafers could justify some pretty magnificent UPSs - even Tesla Powerpacks throughout if the power requirements need something like that. Surely they at least have multiple redundant generators. Since multibillion dollar factories think of things like this - has anyone found details of what really happened? It has to be a comedy of errors of some type.
    • by v1 ( 525388 )

      I think it's safe to assume they had backup power and it didn't cut in. We had that exact problem at work last year - the UPS gets tested monthly along with the genny, but the transfer switch does NOT, and of course that didn't work when it needed to. So our genny started right up after some yutz hit a pole outside our building, purring happily while we were running the datacenter on a large UPS (30 minute runtime, normally only needed for about 40 seconds to start and stabilize the genny, switch to it fr

    • Re: (Score:3, Informative)

      by MarioMax ( 907837 )

      I work at Intel. Our fabs are comparable to Samsung's fabs in terms of equipment and scale. Ain't no UPS in the world that can keep a fab up and running if a blackout hits, even with backup generators. Most fabs are extremely sensitive to power glitches that last mere seconds, nevermind for a half hour.

      • Seems like you'd be talking to Elon. That Australian battery farm has been accomplishing switches within cycles.

        Do you have any clue what about losing the power would damage 50K+ wafers?

  • I assume there will be some spectacular deals on high capacity USB drives from less-than-honorable merchants on Amazon in the next couple weeks.
  • How damaged? (Score:5, Interesting)

    by GrahamJ ( 241784 ) on Friday March 16, 2018 @05:50PM (#56272257)

    I’m curious how loss of power would destroy already-fabbed wafers. Do they need to be kept in conditions that require power to maintain or something?

    • Re:How damaged? (Score:5, Informative)

      by DRJlaw ( 946416 ) on Friday March 16, 2018 @06:22PM (#56272433)

      I'm curious how loss of power would destroy already-fabbed wafers. Do they need to be kept in conditions that require power to maintain or something?

      You should realize that these wafers build up 64 layers of flash storage and so include hundreds of precisely deposited layers of deposited and etched materials. Now imaging losing power in the middle of depositing or etching a layer so that the respective materials either fail to be deposited in the required amounts or dwell on the partially completed layer for too long.

      • Now imaging losing power in the middle of depositing or etching a layer so that the respective materials either fail to be deposited in the required amounts or dwell on the partially completed layer for too long.

        Sounds plausible, only thing is, the articles talk of 'processed wafers'. Maybe they cooled off too fast?

        • by DRJlaw ( 946416 )

          Sounds plausible, only thing is, the articles talk of 'processed wafers'. Maybe they cooled off too fast?

          But Anandtech is merely rereporting from TechNews, which doesn't mention anything about "processed" wafers. None of the other stories that I've seen concerning the outage mention "processed" wafers. So no, I'm not crediting one word that apparently was inserted by an author who's only acknowledged source is another author's work that doesn't include that fact.

          • I'm not sure processed means finished. As parent post mentions, 64 layers of flash storage could mean hundreds of layers of material. Each layer requires multiple steps [wikipedia.org], and most steps require both time and temperature.

            Imagine trying to bake a layer of cake with a required precision of 1/100th inch of bread rise. If you kill the power before it's done, the cake is too flat or too puffy. They actually call them recipe's in the fab, and it's what all the work of manufacturing is - adjusting recipe's for m

    • by Anonymous Coward

      It's a pipeline of processing steps. If the power fails, every wafer that is in a production step is immediately and irreversibly damaged. Restarting the production pipeline will probably also result in significant start-up losses until all machines are recalibrated after cleanup and repairs.

    • by Anonymous Coward

      As someone who works in the industry, those wafers were probably all in production at the time of the power outage. With this kind of fabrication, losing power mid-process will affect the final product enough that the wafers cannot be salvaged (I've had this happen during R&D runs enough times to know that it is really frustrating!). For a fab with that kind of through-put, everything is automated for a reason and any effort to try and re-evaluate every wafer in an attempt to salvage some of them woul

    • Doubtful that wafers that are sitting idle will be damaged. However, depending on how many wafers are in-process concurrently, (and without going into specifics) a power glitch can EASILY cause damage to thousands of wafers. Power glitches are the easiest way to cause a clean room to suddenly NOT be a clean room.

    • Chip fabs are clean room enviornments. Losing power would mean dust contamination on everything. They would need to clean out the entire facility before restart.
    • I would assume they were only partially fabbed, and interrupting their manufacturing destroyed them.

  • With such a dire consequences, they might have implemented a back up power system. What happened to that? Wow!
  • In countries that the Greens have ruined, or prevented from industrializing in the first place, they keep claiming that all needed power can come from the sun and the wind. The reasoning is that if your urban economy is "post-industrial" a shop that consists of software developers can just knock off and go to the pub when the wind stops blowing at a time when there happens to not be enough sunshine.

    But post-industrial countries can exist only when they can import the products of heavy industry from places l

    • I don't believe anyone suggests that there be no baseload power. The only question is can renewables take care of it (geothermal/hydroelectric) or can we store enough on peak production in batteries/flywheels to get us through the downtime.

      • Only a few countries (Norway, Iceland, Switzerland) are fortunate enough to have a renewable hydro or geothermal baseload. Because the rest of us have been using mostly coal and gas as the baseload, a serious effort to move away from carbon will require that we transition it from fossil to nuclear. To which the Greens reply, and there are several of them who will make that argument right here, that we no longer need baseload at all because we're "postindustrial."

        • I consider myself "Green" and pro-nuclear. Just a reminder that we exist. (granted, I do recognize it has a number of problems, the biggest involving waste & politics)

        • To which the Greens reply, and there are several of them who will make that argument right here

          That doesn't seem terribly likely. If they don't materialise, will you withdraw your comment?

  • by LordHighExecutioner ( 4245243 ) on Friday March 16, 2018 @08:16PM (#56272977)
    ...an accident happens in a Samsung Fab, and nothing catches fire ?!?
    • I'm actually more impressed that the power went out. What happened with all those recalled batteries? That would have made quite an incredible UPS.

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