Sure, it could be always be improved, but look at the actual numbers. You would have to improve it by huge amounts. To reduce nitrogen and phosphorus use you would have to figure out how to recycle it or bioengineer the algae to use much less of it. Recycling it would require a lot more input energy, perhaps making the whole process a net loss no matter what we do. And if we could bioengineer algae to use less fertilizer, we would have done the same thing for our crops a long time ago.
It may be doable, but it won't be for a long, long time. People are already looking at these same issues in our crop production, which is even more important than fuel production. If there was a big win somewhere, we would have found it a long time ago.
No, the drive generally does not remap bad sectors on writes. Even today writes are done blindly; the drive seeks to the track and then pumps out the bits when the sector comes under the head. The drive has no idea whether or not the media was good or the bits were written properly. It used to be many years ago that the drive had to read a "sector header" (which was located just before the data area) to find the sector, and during a write an error on this small read (only a few bytes) could trigger a remap. I don't know if sector headers are still used today, but if not a write won't trigger the remap.
If you want the drive to discover and remap the bad sectors, you've got to have it do reads. Any reads will work, even a simple dd to
I don't know why the random data writes worked for the OP in this thread, unless he was also doing reads.
"Protozoa are small, and bacteria are small, but viruses are smaller than the both put together."